Spraying into the Hole C (RH) / C' (LH) and D
D

Insert the nozzle through the Hole C (C') or D upwards (Insertion length: 25 mm or 1 inch).

D

Apply MZ341024EX fully by engaging the trigger fully and continue spraying while
moving the nozzle in a circular motion for 10 seconds at each hole.

! CAUTION

On Hole C and Hole D, insert nozzle until the nozzle is over weld nut. Make sure
the anti-corrosion agent is not put on the inner surface of weld nut. Should anti-corrosion
agent get on the inner surface of the weld nut; please remove by using a Universal Absorbent
Pad.

Page 16 of 35
SR-20-003REV_1

When using the combination below:
Anti-Corrosion Agent

Spray Gun

MZ341024EX

MZ321015 (used in
Canada)

MZ341023EX

T99XXKXX01

-

X

X

-

Nozzle should be inserted into the 7 holes identified:

d. Spraying into the Hole A (RH) / A' (LH)
D

Insert the nozzle through hole A(A') in the direction shown below until it contacts the
lower arm bracket (Insertion length: 240mm or 9.5 inches). Confirm that the nozzle has
been fully inserted in the correct direction by looking in the opening of the lower arm
bracket.

D

Apply MZ321015 (used in Canada) by engaging the trigger fully at the position
demonstrated below and confirm the MZ321015 leaks out of the opening of the lower
arm bracket. Continue spraying while removing the nozzle, which should take 10
seconds.

Page 17 of 35
SR-20-003REV_1

e.

f.

Spraying into the Hole B (RH) / B' (LH)
D

Insert the nozzle through Hole B (B') in the direction shown below until it contacts the
lower arm bracket (Insertion length: 100mm or 4 inches). Confirm that the nozzle has
been fully inserted in the correct direction by looking in the clip insertion hole.

D

Apply MZ321015 (used in Canada) by engaging the trigger fully at this position for 10
seconds and continue spraying while removing the nozzle, which should take another
10 seconds.

Spraying into the Hole C (RH) / C' (LH) and D
D

Insert the nozzle through the Hole C (C') or D upwards (Insertion length: 25 mm or 1 inch).

D

Apply MZ321015 (used in Canada) by engaging the trigger fully and continue spraying
while moving the nozzle in a circular motion for 10 seconds at each hole.

Page 18 of 35
SR-20-003REV_1

! CAUTION

On Hole C and Hole D, insert nozzle until the nozzle is over weld nut. Make sure
the anti-corrosion agent is not put on the inner surface of weld nut. Should anti-corrosion
agent get on the inner surface of the weld nut; please remove by using Universal Absorbent
Pads.

When using the combination below:
Anti-Corrosion Agent

Spray Gun

MZ341024EX

MZ321015 (used in
Canada)

MZ341023EX

T99XXKXX01

X

-

-

X

Page 19 of 35
SR-20-003REV_1

Nozzle should be inserted into the 9 holes identified:

g. Spraying into the Hole A (RH) / A' (LH)
D

Insert the nozzle through Hole A(A') in the direction shown below until it contacts the
lower arm bracket (Insertion length: 180mm or 7 inches). Confirm that the nozzle has
been fully inserted in the correct direction by looking in the opening of the lower arm
bracket.

D

Apply MZ341024EX by engaging the trigger fully at the position demonstrated below
and confirm the MZ341024EX leaks out of the opening of the lower arm bracket.
Continue spraying while removing the nozzle, which should take 10 seconds.

Page 20 of 35
SR-20-003REV_1

h. Spraying into the Hole A (RH) / A' (LH)
D

Insert the nozzle through Hole A(A') in the direction shown below until it contacts the
lower arm bracket (Insertion length: 70mm or 2.75 inches). Confirm that the nozzle has
been fully inserted in the correct direction by looking in the opening of the lower arm
bracket.

D

Apply MZ341024EX by engaging the trigger fully at the position demonstrated below
for 10 seconds and continue spraying while removing the nozzle, which should take 10
seconds.

Page 21 of 35
SR-20-003REV_1

i.

Spraying into the Hole C (RH) / C' (LH) and D
D

Insert the nozzle through the Hole C (C') or D upwards (Insertion length: 25 mm or 1 inch).

D

Apply MZ321015 (used in Canada) by engaging the trigger fully and spray for 10 seconds
at this position.

Page 22 of 35
SR-20-003REV_1

! CAUTION
On Hole C and Hole D, insert nozzle until the nozzle is over weld nut. Make sure
the anti-corrosion agent is not put on the inner surface of weld nut. Should anti-corrosion
agent get on the inner surface of the weld nut; please remove by using Universal Absorbent
Pads.

j.

Spraying into the Hole E (RH) / E' (LH)
D

Insert the nozzle through the Hole E (E') in the direction shown below (Insertion length:
180 mm or 7 inches).

D

Apply MZ321015 (used in Canada) by engaging the trigger fully and spray for 10 seconds.
Continue spraying while removing the nozzle, which should take 10 seconds.

Page 23 of 35
SR-20-003REV_1

Page 24 of 35
SR-20-003REV_1

When using the combination below:
Anti-Corrosion Agent

Spray Gun

MZ341024EX

MZ321015 (used in
Canada)

MZ341023EX

T99XXKXX01

-

X

-

X

Nozzle should be inserted into the 9 holes identified:

k.

Spraying into the Hole A (RH) / A' (LH)
D

Insert the nozzle through Hole A(A') in the direction shown below until it contacts the
lower arm bracket (Insertion length: 180mm or 7 inches). Confirm that the nozzle has
been fully inserted in the correct direction by looking in the opening of the lower arm
bracket.

D

Apply MZ321015 (used in Canada) by engaging the trigger fully at the position
demonstrated below and confirm the MZ321015 (used in Canada) leaks out of the
opening of the lower arm bracket. Continue spraying while removing the nozzle, which
should take 10 seconds.

Page 25 of 35
SR-20-003REV_1

l.

Spraying into the Hole B (RH) / B' (LH)
D

Insert the nozzle through Hole B (B') in the direction shown below until it contacts the
lower arm bracket (Insertion length: 70mm or 2.75 inches). Confirm that the nozzle has
been fully inserted in the correct direction by looking in the clip insertion hole.

D

Apply MZ321015 (used in Canada) by engaging the trigger fully at this position for 10
seconds and continue spraying while removing the nozzle, which should take another
10 seconds.

Page 26 of 35
SR-20-003REV_1

m. Spraying into the Hole C (RH) / C' (LH) and D
D

Insert the nozzle through the Hole C (C') or D upwards (Insertion length: 25 mm or 1 inch).

D

Apply MZ321015 (used in Canada) by engaging the trigger fully and spray for 10 seconds
at this position.

Page 27 of 35
SR-20-003REV_1

! CAUTION
On Hole C and Hole D, insert nozzle until the nozzle is over weld nut. Make sure
the anti-corrosion agent is not put on the inner surface of weld nut. Should anti-corrosion
agent get on the inner surface of the weld nut; please remove by using Universal Absorbent
Pads.

n. Spraying into the Hole E (RH) / E' (LH)
D

Insert the nozzle through the Hole E (E') in the direction shown below (Insertion length:
180 mm or 7 inches).

D

Apply MZ321015 (for Canada) by engaging the trigger fully and spray for 10 seconds.
Continue spraying while removing the nozzle, which should take 10 seconds.

Page 28 of 35
SR-20-003REV_1

Application of anti-corrosion agent - MZ320800 - to the outside of the
Crossmember.
! CAUTION

1.

D

2.

Wear safety glasses, respirator, and gloves when spraying MZ320800.

Masking:
Mask rubber components such as suspension bushings, brake hoses, steering gear box
boots/drive shaft boots, and exhaust pipe to prevent MZ320800 from coming into contact
with these components.

MZ320800 external application:
D

Without detaching the Crossmember from the vehicle, apply MZ320800 by positioning the
nozzle 100 to 200 mm (or 4 to 8 inches) away from the Crossmember surface in the following
order:
D

Step 1 Front surface

Page 29 of 35
SR-20-003REV_1

D

Step 2 Right surface

D

Step 3 Rear surface

D

Step 4 Left side surface

D

Step 5 bottom surface

D

Spray MZ320800 by moving the nozzle at a constant speed of 0.2m/second (or 8
inches/second). Spray it 2 to 3 times, repeatedly.

! CAUTION

a.

Wear safety glasses, respirator, and gloves when spraying MZ320800.
Step 1 - Front surface:
D

Mask steering gear box boots, drive shaft boots and exhaust pipe.

b. Step 2 - Right side surface / Step 4 - Left side surface:
D

Mask suspension bushings, steering gear box boots, drive shaft boots, and brake hoses.

Page 30 of 35
SR-20-003REV_1

c.

Step 3 - Rear surface / Step 5 bottom surface:
D

Mask exhaust pipe.

Page 31 of 35
SR-20-003REV_1

PARTS INFORMATION
Use only the Genuine Mitsubishi Parts listed below:
Part Number

Part Description

Quantity/Vehicle

Comments

MZ341024EX or

Anti-Corrosion Agent
(Use with spray gun)

5 vehicles per bottle

For inside of the
Crossmember

MZ320800

Anti-Corrosion Agent
(Aerosol)

5 vehicles per can

For outside of the
Crossmember

MW400273

Crossmember

1

For applicable
replacement

MZ321015 (in Canada)

NOTE: Additional spray gun or air regulators may be purchased at dealer's expense.

WARRANTY INFORMATION
Vehicles

2008-2010 Lancer, 2009-2010 Lancer
Sportback, 2008-2013 Outlander,
2011-2012 Outlander Sport / RVR &
2016 Outlander Sport / RVRA

2013 Outlander Sport / RVR

2014-2015 Outlander Sport / RVR

Campaign
Operation

Labor
Time
(hrs)

C2003R01

1.0

Inspection & Application of Anti-Rust
Agents (Lancer, Lancer Sportback)

C2003R02

0.9

Inspection & Application of Anti-Rust
Agents (Outlander, Outlander Sport/
RVR)

C2003R03

3.3

Inspection & Replacement of Cross­
member (Lancer, Lancer Sportback,
Outlander)

C2003R04

2.5

Inspection & Replacement of Cross­
member (Outlander Sport/RVR)

C2003X01

0.9

Inspection & Application of Anti-Rust
Agents (2013 Outlander Sport/RVR)

C2003X02

2.5

Inspection & Replacement of Cross­
member (2013 Outlander Sport/RVR)

C2003Z01

0.9

Inspection & Application of Anti-Rust
Agents

C2003Z02

2.5

Inspection & Replacement of Cross­
member

Repair Description