NHTSA ID Number: 10177950
Manufacturer Communication Number: No. 66-20
TSB/Document Date: 2020-08-05
Summary
Campaign instructions for Porsche
Workshop Campaign WLE3 - Replacing Vehicle Electrical System Battery.
Service
Technical Information
66/20
ENU
WLE3
2
WLE3 - Replacing Vehicle Electrical System Battery (Workshop Campaign)
Model Line:
Taycan (Y1A)
Model Year:
2020
Subject:
12-volt vehicle electrical system battery (lithium-ion battery)
Information:
Due to a manufacturing error, there is a possibility that the internal current sensor for the
12-volt vehicle electrical system battery does not meet the required specifications on the
affected vehicles.
As a result, the charge state will be calculated incorrectly and the 12-volt vehicle electrical system battery
will then be totally discharged when the vehicle is parked up for extended periods without an external
power supply.
Remedial
Action:
Replace 12-volt vehicle electrical system battery (lithium-ion battery).
Affected
Vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information). There are 578 vehicles in
North America affected by this campaign.
AfterSales
Jul 21, 2020
Page 1 of 4
2
Service
WLE3
ENU
Technical Information
66/20
Installation
position:
Installation position of vehicle electrical system battery
Required tools
Information
The Taycan (Y1A) is equipped as standard with a lithium starter battery.
Lithium starter batteries must only be charged using a suitable battery charger that has a current
and voltage-controlled charge map.
For further information about the battery chargers to be used, see Workshop Manual '270689
Charging battery/vehicle electrical system'.
Tools:
•
•
•
•
•
•
Jul 21, 2020
Page 2 of 4
VAS 6883 Insulated Tool Set
VAS 6558A High-voltage testing module
VAS 6558/9–6 High-voltage test adapter HVA 280
T40262 - Locking cap
Torque wrench, 2 - 10 Nm (1.5 - 7.5 ftlb.), e.g. VAG 1783 Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Torque wrench, 20 - 100 Nm (15 - 74 ftlb.), e.g. VAS 5820 Torque wrench, 20-100 Nm (15-74
ftlb.)
AfterSales
Service
Technical Information
66/20
ENU
WLE3
2
Battery charger with a current rating of at least 90 A and a current and voltage-controlled
charge map for lithium starter batteries, e.g. VAS 5908 Battery charger 90 A
9900 - PIWIS Tester 3
•
•
Parts required
Part No.:
Part No.
Designation
– Use
Qty.
V04015001BA
12-volt vehicle electrical system battery
1 ea.
PAF106825
Cheese head bolt, M8 x 50
– Strut to body
4 ea.
Replace vehicle electrical system battery
WARNING
Incorrect handling of high-voltage components can result in:
•
Electric shock
•
Short circuit
•
Fire
•
Explosion
Only appropriately trained and authorized persons are permitted to work on high-voltage vehicles and
components.
Required qualification: High voltage technician or high voltage expert.
Observe national requirements and legislation for this work.
Always use insulated tools, e.g. VAS 6883 High-voltage tool set when working on these components.
Observe general warning notes for working on the high-voltage system. Workshop Manual '2X00IN
General warning notes for working on the high-voltage system'
Work Procedure: 1
2
Replace vehicle electrical system battery and commission it.
For instructions, see:
Workshop Manual '270619 Removing and installing vehicle electrical system battery'
Workshop Manual '270655 Replacing vehicle electrical system battery'
Workshop Manual '270689 Charging vehicle electrical system battery'
Enter the campaign in the Warranty and Maintenance booklet.
AfterSales
Jul 21, 2020
Page 3 of 4
2
Service
WLE3
ENU
Technical Information
66/20
Warranty processing
Information
The specified working time was determined specifically for carrying out this campaign and includes all
necessary preliminary and subsequent work.
The working time may differ from the working times published in the Labor Operation List in the PCSS.
Scope:
Working time:
Labor time: 163 TU
Replacing vehicle electrical system battery
Includes:
Connecting and disconnecting battery charger
Removing and installing strut
Removing and installing wiper arm
Connecting and disconnecting PIWIS Tester
Parts required:
V04015001BA
12-volt vehicle electrical system battery
1 ea.
PAF106825
Cheese head bolt
4 ea.
Damage Code WLE3 066 000 2
Important Notice: Technical Bulletins issued by Porsche
Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche
service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche
vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche
special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche
recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche
technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche
PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2020 Porsche
Cars North America, Inc.
Jul 21, 2020
Page 4 of 4
AfterSales
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TSB/Document ID: No. 66-20
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-21
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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