NHTSA ID Number: 10177948
Manufacturer Communication Number: 21-001
TSB/Document Date: 2020-08-05
Summary
Non-Safety Campaign â Some MY2020-2021 T370s may have had the front axle filled with the incorrect gear oil at the factory. Dealers will drain the oil and fill with the correct oil.
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TSB/Document ID: 21-001
Replacement Service Bulletin Number:
MFR Communication Date: 2020-07-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
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TIB 21-001: MY2020-2021 T370 Incorrect Factory Fill of Front Axle Oil
Page 1 of 3
Technical Information Bulletin
21-001
Section
Front Drive Axle - 21
Subject
MY2020-2021 T370 Incorrect Factory Fill of Front Axle Oil
Release Date
7/2/2020
Condition
MY2020-2021 T370s may have had the front axle filled with the incorrect gear oil at the factory.
Chassis Affected
46 chassis (43 U.S. and 3 Canada), including Model Year 2020-2021 T370 vehicles built from 04/30/2019 through 02/06/2020 equipped with a
driven front axle. See the attached chassis list for specific chassis.
Action
Campaign
Service all chassis affected that enter your dealership, even if the customer has no issue with the chassis.
1.
2.
3.
Review the attached chassis list for your dealer code and schedule your customer(s) for service if their chassis is on the list.
If you are not using Service Management to start repair orders, review SIR for “Complete” or "In Process" next to the “21001” campaign
code prior to performing this repair.
Follow the procedures below to determine the appropriate repair path.
Vehicles showing ‘NIS’ in the In-Service Date field of SIR and have less than 10 miles; change the front axle gear oil.
Vehicles showing a date in the In-Service Date field of SIR or have more than 10 miles; inspect the front axle carrier
as necessary.
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TIB 21-001: MY2020-2021 T370 Incorrect Factory Fill of Front Axle Oil
Page 2 of 3
CAUTION
Dealers that release trucks on the chassis list without completing the actions described below may face
liability for progressive damage.
Warranty
For repairs completed by 12/01/2020, Kenworth
will pay for parts at dealer net plus applicable mark-up and labor:
0.5 hrs labor to drain and fill the front differential (SRT 021-025). Use Quick Claim Code 21001A.
4.0 hrs. labor to remove, inspect, and repair as needed, the front carrier
(SRT 021-003).
Additional SRTs related to carrier
repair may be added as needed.
File a long form claim.
File an additional claim for extraordinary circumstances.
File the claim within 14 days in accordance with Warranty Policy C-A-009.
Take-Off Parts Disposition: Destroy take-off parts 30 days after claim is paid.
CLAIM CODING
Failure Location:
021-001-002
Work Accomplished:
21
Failure Type:
225
Responsibility Code:
02
SRT Code:
021-003
Claim Type:
4.0 hrs.
Driven front steer
axle differential
carrier
r & r
021-025
0.5 hrs.
Driven front axle
drain and fill
Campaign Field:
C
21001
Parts
Parts are available from PPD.
Differentials have long lead times. If a differential is needed, order the differentials “Truck Down Warranty” (TW). Consult the chassis list for
differential part numbers and manufacturer.
Table 1 Gear oil required by all differentials
Quantity
Part Number
6 qts.
Source Locally
Description
75W90 GL5 synthetic gear oil
Table 2 Parts that may be required for a temporary repair of axles with a Dana
Differential. Can be ordered DSP.
Quantity
2
2
Part Number
10079936
10079935
Description
Carrier
Bearing Cups
Carrier
Bearing Cones
Procedure
Please follow your dealership's safety procedures and precautions to ensure the vehicle can be
safely repaired and maintained.
Vehicles showing ‘NIS’ in the In-Service Date field of SIR and less than 10 miles
Drain and fill the front axle gear oil.
1.
2.
3.
4.
Place a drain pan under the front axle drain plug.
Remove the fill plug.
Remove the drain plug.
Allow the differential to drain for 20 minutes.
https://eportal.paccar.com/dealer/uskw/en/service/vehiclebulletins/vehiclefieldservice/Pages... 8/3/2020
TIB 21-001: MY2020-2021 T370 Incorrect Factory Fill of Front Axle Oil
5.
6.
7.
Page 3 of 3
Install the drain plug.
Fill the front axle with 75W90 synthetic GL5 gear oil.
Install the fill plug.
Vehicles showing a date in the In-Service Date field of SIR or have more than 10 miles
Refer to service manual SDA-12-21 for instructions.
If the owner/operator of the vehicle reports no issues related to the front axle, drain the front differential.
While draining the differential, inspect the drain plug for debris. If there is no debris, fill the differential with 75W90 GL5 synthetic gear oil
and test drive the vehicle to confirm the differential operates correctly. If it does not operate correctly, remove, inspect, and repair the front
differential as needed.
If the owner/operator of the vehicle reports issues related to the front axle, if needed, make a very short test drive to verify the issue. Diagnose
the issue. If the diagnoses leads to the differential or associated bearings perform the following steps:
1.
2.
3.
4.
5.
Check the availability of the differential assembly.
If a differential is readily available remove, inspect, and repair the front differential as needed.
If a differential is not readily available, then continue with this procedure.
Remove the front drive shaft.
Drain the front differential.
Inspect the drain plug for debris.
If there is no or very little debris present, fill the front differential with 75W90 GL5 synthetic gear oil and release the vehicle to the
customer with the front drive shaft removed. Order a differential assembly.
If there is significant debris present:
a. Remove the front differential.
b. Clean debris from the front axle housing and differential.
c. Determine if the differential carrier
bearings are ok.
If they are, remove the ring gear and reinstall the differential.
If the bearings are damaged and the differential is identified as a Dana
in the chassis list, replace the carrier
bearings and
remove the ring gear. Refer to the
-0055 service manual for instructions. For differentials that are identified as
AAM, there are no service parts available and the hubs are not free-wheeling-the carrier
will continue to be rotated by the
axles during vehicle operation.
d. Reinstall the differential with the ring gear removed.
Advise the customer that the front drive shaft has been removed and the front axle cannot be engaged until after the differential is replaced.
If technical assistance is required, contact your DSM. Your DSM has contact information for specific engineers for this issue.
Attachments
Chassis List
Authored by: OF
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Spicer Single Drive Axles
®
Service Manual
AXSM0055
April 2011
S110 Series
S130 Series
General Information
General Information
The description and specifications contained in this service
publication are current at the time of printing.
Dana
reserves the right to discontinue or to modify its
models and/or procedures and to change specifications
at any time without notice.
Any reference to brand name in this publication is made simply as an example of the types of tools and materials recommended for use and should not be considered an
endorsement. Equivalents, if available, may be used.
Important Notice
This symbol is used throughout this
manual to call attention to procedures
where carelessness or failure to follow
specific instructions may result in
personal injury and/or component
damage.
CAUTION: Failure to follow indicated
procedures may cause component
damage or malfunction.
IMPORTANT: Highly recommended
procedures for proper service of this unit.
General Information
Departure from the instructions, choice
of tools, materials and recommended
parts mentioned in this publication
may jeopardize the personal safety
of the service technician or vehicle
operator.
WARNING: Failure to follow indicated
procedures creates a high risk of personal
injury to the servicing technician.
NOTE: Additional service information not
covered in the service procedures.
TIP: Helpful removal and installation
procedures to aid in the service of this unit.
M
OE
Refer to the OEM vehicle specifications
Always use genuine Spicer replacement parts.
i
Table of Contents
General Information .............................................i
Important Notice .......................................................... i
Introduction ........................................................1
Model Listing ..............................................................
Model Information ......................................................
Model Identification ....................................................
Part Identification........................................................
1
1
2
2
Ring Gear and Pinion ..........................................3
Inspection ...........................................................4
Failure Analysis ........................................................... 4
How to Diagnose a Failure........................................... 4
.........................Prepare the Parts for Inspection 5
Find the Cause of the Failure .......................................
Correct the Cause of the Problem ...............................
Inspection ...................................................................
Inspect Axle Housing ..................................................
Inspect Components ...................................................
Inspect Primary Gearing .............................................
5
5
6
6
7
7
Differential Carrier
Assembly ..............................8
S110 Carrier
Assembly .......................................9
S130 Carrier
Assembly .....................................11
Remove Differential Carrier
...............................12
Standard Differentials................................................ 12
Disassemble, Overhaul, and Assemble Wheel
Differential - S110 .............................................21
Disassemble Wheel Differential ................................. 21
Disassemble, Overhaul, and Assemble Wheel Differential - S130 .....................................................26
Disassemble Wheel Differential ................................. 26
Measure and Adjust Carrier
Assembly ..............32
Adjust Backlash and Preload ..................................... 32
Change Backlash Setting ........................................... 33
Measure Ring Gear Runout ....................................... 33
Adjust Ring and Pinion Tooth Contact Pattern ..34
Install Axle Housing Breather ............................36
Wheel End Seal - Parts Exploded View .............37
Remove and Overhaul Wheel End Seal .............38
Adjust Wheel Bearing ........................................39
Wheel End .........................................................41
Verify Wheel End-play Procedure .............................. 41
Adjust End-play with Tire and Wheel Assembly ......... 41
Adjust End-play with Wheel Hub................................ 41
Readjust Wheel End-play Procedure.......................... 41
Lubricate Wheel End .........................................42
Lubrication ........................................................44
Approved Lubricants ................................................. 44
Recommendations for Viscosity/Ambient Temp ........ 44
Lube Change Intervals ............................................... 45
Install Differential Carrier
..................................13
Remove Wheel Differential ................................14
Pinion - Parts Exploded View ............................15
Pinion Removal .................................................16
Drive Pinion ......................................................17
Change Lube .....................................................46
Rear Axle Pinion Assembly - Parts Exploded View.... 17
Proper Vehicle Towing ......................................47
Drain.......................................................................... 46
Fill.............................................................................. 46
Pinion Installation .............................................18
With Truetrac Limited Slip Differential ....................... 47
Final Buildup ............................................................. 18
Torque Flow ......................................................48
Torque Chart .....................................................49
Wheel Differential Assembly - Parts Exploded ..20
Introduction
Introduction
Dana
Commercial Vehicle Division, presents this publication to aid in maintenance and overhaul of Spicer single drive axles.
Instructions contained cover the models listed. Their design is common, with differences in load capacity. Capacity variations
are achieved by combining basic differential carrier
assemblies with different axle housings, axle shafts and wheel equipment.
Model Listing
Load Capacity
S10-110
10,000
S12-110
12,000
S14-110
14,000
S16-130
16,000
Introduction
Rear Axle
Model Information
S 14 - 1 1 0 L
S - Single Rear Axle
GAW Rating x 1000 lbs.
Gear Type
1 - Standard Single Reduction
2 - Dual Range
3 - Planetary Double Reduction
4 - Controlled Traction Differential
5 - Helical Reduction
Options
B - Bus Specific
D - Differential Lock
H - Heavy Wall
I - Integral Brake
L - Limited-Slip
R - Retarder/Parking Brake Ready
W - Wide-track
F - Roll Over
Design Level
Head Assembly Series
1
Introduction
Model Identification
Drive Axle
Data plate is located on
the axle centerline
4
5
3
Spicer®
CUST. PART NO.
SPEC.
MODEL PART NO.
SERIAL NO.
RATIO
MADE IN:
2
6
1
7
Rear Axle (Front View)
1 - Country of origin
2 - Axle model identification
3 - Specification number assigned to the axle built by Spicer.
Identifies all component parts of the axle including special
special OEM requirements such as yokes or flanges.
4 - OEM part number assigned to the axle build
5 - Carrier
assembly serial number assigned by the
manufacturing plant
6 - Axle gear ratio
7 - Carrier
assembly production or service part number
Part Identification
Axle Housing
Axle Shaft
2
®
erS.
Spic LB
.
NO
PT. CAP.
.
G.
HS I.D. NO DE IN
G.
HS ING MA
US
HO
1 - ID Tag
2
1
2 - Axle shaft part number
Introduction
Ring Gear and Pinion
Note: Ring gear and drive pinion are matched parts and must be replaced in sets.
3
8
38
L70
127381
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