NHTSA ID Number: 10176056
Manufacturer Communication Number: Circular93F1REV2
TSB/Document Date: 2020-06-04
Summary
It is possible that the high-voltage battery
housing bonded seam was made in a non-optimal position. If this condition is present, moisture can enter the high-voltage battery
housing. The driver may be alerted to this condition by the illumination of a high-voltage system warning indicator on the instrument cluster display. Updated claiming and work instructions in the event the coolant expansion tank is damaged.
If you are the lessor and registered owner of the vehicle identified in this action, please
forward this letter immediately via first-class mail to the lessee within ten (10) days of
receipt. If you have changed your address or sold the vehicle, please fill out the
enclosed prepaid Owner Reply card and mail it to us so we can update our records.
Can we assist you
further?
If your authorized Audi
dealer fails or is unable to complete this work free of charge
within a reasonable time, please contact Audi
Customer Experience at 1-800-253-2834
or via our “Contact Us” page at www.audiusa.com.
Checking your vehicle
for open Recalls and
Service Campaigns
To check your vehicle’s eligibility for repair under this or any other recall/service
campaign, please visit the Recall/Service Campaign Lookup tool at
www.audiusa.com and enter your Vehicle Identification Number (VIN).
We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your
vehicle continues to meet and exceed your expectations.
Sincerely,
Audi
Customer Protection
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 6 of 96
Customer Letter Example (CANADA)
This notice applies to your vehicle: ,
Subject:
Service Action 93F1 – High-Voltage Battery![]()
Certain 2016 Model Year Audi
A3 e-tron Vehicles
Dear Audi
Owner,
As part of Audi
’s ongoing commitment to customer satisfaction, we are informing you of our decision to conduct a
service action on certain 2016 model year Audi
A3 e-tron vehicles. Our records show that you are the owner of a
vehicle affected by this action.
What is the issue?
It is possible that the high-voltage battery
housing bonded seam was made in a nonoptimal position. If this condition is present, moisture can enter the high-voltage
battery housing. The driver may be alerted to this condition by the illumination of a
high-voltage system warning indicator on the instrument cluster display.
What will we do?
Your authorized Audi
dealer will disassemble and inspect the high-voltage battery
for
corrosion.
If no corrosion is found, your dealer will install a new high-voltage battery![]()
housing, which may take up to two days to complete.
If corrosion is found, the high-voltage battery
will be replaced. Your dealer
will order the new battery for your vehicle, and once it arrives at the
dealership the replacement may take up to two days to complete.
Both the inspection and replacement (if necessary) will be performed for you free of
charge.
Precautions You
Should Take
Ensure all vehicle drivers have read the vehicle owner’s manual so they are familiar
with how the high-voltage battery
system and associated warning lights work.
Please be aware that other conditions (unrelated to the issue described in this circular)
may cause a high-voltage battery
system-related warning light in the vehicle to
illuminate. Customers should be prepared to cover diagnosis and repair costs
associated with these other, unrelated conditions.
What should you do?
In order to limit any possible inconvenience, please contact your authorized Audi
dealer
as soon as possible to schedule this service. Please keep in mind that your dealer may
need additional time for the preparation of the repair, as well as to accommodate their
daily workshop schedule.
This service action will be available for you free of charge only until December 31,
2022. If you wish to have this service performed after that date, your dealer’s normal
parts and labor cost associated with this repair will apply.
Lease vehicles and
address changes
If you are the lessor and registered owner of the vehicle identified in this action, please
forward this letter immediately via first-class mail to the lessee within ten (10) days of
receipt. If you have changed your address or sold the vehicle, please fill out the
enclosed prepaid Owner Reply card and mail it to us so we can update our records.
Can we assist you
further?
If your authorized Audi
dealer fails or is unable to complete this work free of charge
within a reasonable time, please contact Audi
Customer Relations Monday through
Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi
Canada” page
at www.audi.ca.
We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your
vehicle continues to meet and exceed your expectations.
Sincerely,
Audi
Customer Protection
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 7 of 96
Campaign Work Procedure
93F1 Service Action
NOTE
These repair instructions may differ from the labor operations and labor times listed in ELSA.
Damages resulting from improper repair or failure to follow these work instructions are the dealer’s
responsibility and are not eligible for reimbursement under this action.
This procedure must be read in its entirety prior to performing the repair.
Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not
identically match all affected vehicles.
Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action.
When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate
inside the shop to avoid temperature-related component damage/breakage.
Repair Overview
Inspect for evidence of water, moisture or
corrosion in high-voltage battery
housing and:
o
Replace High-voltage battery
housing
-OR-
o
Replace High-voltage battery![]()
WARNING
If the vehicle arrives with logged DTC’s and GFF
indicates to replace the High-voltage battery
, follow
the standard process outlined in Technical Bulletin
2049384.
Section A – Check for Previous Repair
Section B – High-voltage Battery
Removal From Vehicle
Section C – High-voltage Battery
Inspection Overview
Section D – Opening High-Voltage Battery
Housing
o
Subsection 1 - Removing High-voltage Battery
Module Group
o
Subsection 2 - Preparing New Battery Housing
o
Subsection 3 - Reinstalling Battery Module Group Into Battery Housing
o
Subsection 4 - Sealing Battery Housing
Section E – High-voltage Battery
Replacement
Section F – Reinstalling High-voltage Battery
Into Vehicle
Section G – Campaign Completion Stamp
Section H – Parts Return
Appendix A – Cooling System Tester Self-Test
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 8 of 96
Appendix B - Cooling System Leak Test
Appendix C - VAS6911/3A Self-Test
Appendix D – High-voltage Battery
Acclimation Test
Appendix E – High-voltage Battery
Pressure Test
Appendix F – Bolt Torque Sequence
Appendix G – A3 Battery Portal Instructions (U.S. Dealers Only)
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 9 of 96
Required Parts
Criteria
01
Quantity
Part Number
Part Description
1
5Q0.998.844
Battery housing repair kit
3
N 907.726.01
Cable holder
1
1K0.253.115.M
Muffler gasket
2
N 022.146.9
Nuts - Exhaust
2
5Q0.201.449.AE
Fuel line retaining clip
2
D 190.000.M2
1
D 181.220.A1
Primer (30 minute flash off time)
0.5
D 355.205.A2
Bonding agent (bottom)
3
D 009.500.25
Applicator
0.25
D 469.101.A3
Butyl adhesive
3.0 L
SEE ETKA
1
5Q0.121.809.A
Lead seal
1
12E.010.006
Warning label (English)
1
12E.010.006.A
Warning label (French)
1
5Q0.998.590.A*
High-voltage battery
(*ONLY IF CORROSION
IS FOUND ON BATTERY MODULES)
NOTE
The specified part numbers reflect the status at the start of this service action. Interim updates made in ETKA can
cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be
used.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 10 of 96
Battery Housing Repair Kit Contents
Position
Qty.
Description
Bag Number / Description
ETKA Part Number
1
2
Coolant pipe connecting
piece
QVC5KF000030 / Sealing Plug
5Q0.915.373.B
2
2
Bolts - Battery housing
cover, center (black)
QVC5LE000940 / M6 – 12 bolt
N/A
3
2
Washers - Battery housing
cover bolts
QVC5LE000870 / Washer
6.4x30x1.5
N/A
4
4
Bolts – J840 to battery
housing (bottom section)
QVC5LE001000 / M6 – 25 bolt
N 106.321.02
5
1
Gasket – J840 to battery
housing (bottom section)
QVC5KF000050 / BMC Hausing
Gasket
5Q0.915.433
6
2
Pressure relief plugs
QVC5KG000010 / Breather
Membrane
5Q0.998.841.B
7
18
Bolts – Battery housing
cover, perimeter
QVC5LE001730 / SPL SCR
M6X26 WASHER
N/A
8
2
Battery housing cover seals
QVC5KF000060 / Gasket Carrier![]()
Modul
N/A
9
2
Bolts – SX6 cables to lower
battery housing (silver)
QVC5LE000500 / SPL SCR PAN
FL M8-16
5Q0.998.215.A
10
24
Bolts – Battery module group
to lower battery housing (M8
x 30)
N/A
WHT.008.861
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 11 of 96
Required Tools
Trim Removal Wedge
-3409(or equivalent)
Holding Strap
-T40155(A)-
Adapter
-T10542A-
Padlock
-T40262/1-
(qty. 2)
(from Service Disconnect
Lock -T40262-)
Cooling System Tester
Digital Pressure Sensor
-VAG1274B-
-VAG1397B(A)-
Electric Cutter
-VAG1561A-
Pressure Gauge
-VAS611013-
Shop Crane
-VAS6100(or equivalent)
Scissor Lift Table - Audi![]()
Set
-VAS6131/10-
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi
dealer. 2020 Audi
of America, Inc. and Audi
Canada. All Rights Reserved.
May 2020
93F1 Page 12 of 96
Scissor Lift Table - Q7 Set
Scissor Lift Table
-VAS6131/13-
-VAS6131B-
Pneumatic Gun - 10 Bar
Warning Sign - High
Voltage
-VAS6648-
Warning Sign - "Do Not
Switch On"
-VAS6650A-
-VAS6649-
Warning Sign - Battery
-VAS6786-
Warning Sign - "Do Not
Enter"
Cooling System Tester for
High Voltage Batteries
-VAS6881-
-VAS691005-
- High density negative paste, improves performance and...
- Enhanced life alloy or Silver Calcium stamped alloy...
- Calcium lead positive grid, maximizes conductivity and...
- Robust envelope separator with puncture resistant back...
- Vent cap design that resists acid leakage
- High density negative paste, improves performance and...
- Enhanced life alloy or Silver Calcium stamped alloy...
- Calcium Lead positive grid, maximizes conductivity and...
- Robust Envelope Separator with puncture-resistant back...
- Vent cap design that resists acid leakage
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TSB/Document ID: Circular93F1REV2
Replacement Service Bulletin Number:
MFR Communication Date: 2020-05-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM
MFR Component System:
MFR Component Subsystem:
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