NHTSA ID Number: 10175983
Manufacturer Communication Number: LIT-122-00
TSB/Document Date: 2020-06-02
Summary
Light Duty Catalog 600-8,000 Lbs. Axle Capacity
SMOOTH, QUIET AND INDEPENDENT RIDE
TORFLEX FEATURES
TORFLEX SPECIFICATIONS
• 600-12,000 lbs. capacity, manufactured to the
customer’s exact requirements
• Standard grease, E-Z Lube
®, Nev-R-Lube®, and Oil
(lubrication dependent on capacity)
• Start angles available: 45° down, 32° down, 22.5° down,
10° down, 0°, 10° up, and 22.5° up
• Extreme duty suspension option
• Removable spindle option
• High and low profile brackets with optional mounting
brackets available
• Running gear solutions for single, tandem, and triple
(with specified triple axle designation)
• Shock absorption provided by the natural hysteresis of
rubber
EASY TO MAINTAIN
No metal to
metal contact
Forged torsion
arms
LIGHT DUTY CATALOG
600-8,000 LBS. AXLE CAPACITY
• Rubber cushioning eliminates metal-to-metal contact
and road shock, providing a smooth, quiet and
independent ride.
• Heat-treated solid steel inner bar with forged torsion arm
provides maximum strength
• Precision machined steel spindle and integral cast iron
hub-drums
• Axle can be used as a load carrying cross member
• Durable, wear-resistant components
• Easy installation with less overall maintenance
• CSA certification on many brake models
• ISO 9001:2015 Certified Production Environment
Heat-treated
solid steel
inner bar
Except for periodic inspection of the fasteners used
to attach the TORFLEX axle to the vehicle frame, no
other suspension maintenance is required on TORFLEX
axles. TORFLEX axles are subject to the maintenance
and inspection procedures regarding brakes, hubs,
bearings, seals, wheels, and tires as outlined in
Dexter
’s current Operation Maintenance Service
Manual (available at www.dexteraxle.com).
2019.XX | 7
INTRODUCTION
• DOUBLE EYE OR SLIPPER LEAF SPRING
SUSPENSION
• CAPACITY RANGES FROM 2,200 LBS. TO
25,000 LBS.
• DEXTER
GENUINE BRAKES AND HUBDRUMS
• FIVE-YEAR LIMITED WARRANTY
• DROP OR STRAIGHT SPINDLE DESIGNS
RELIABILITY WHERE IT MATTERS THE MOST
LEAF SPRING SPECIFICATIONS
• 2,200 - 25,000 lbs. capacity, manufactured to the
customer’s exact requirements
• Standard grease, E-Z Lube
®, Nev-R-Lube®, and Oil
(lubrication dependent on capacity)
• Drop or straight spindle designs up to 8,000 lbs.
• Heavy duty attaching parts kits
• Bronze or rubber bushing on certain capacities and
springs.
• Running gear solutions for multiple applications
• Optional hanger and attaching parts kits available
• Optional stainless steel wear sleeves for grease seal
journal on certain capacities
• Available in drop center V-bend axle beam on certain
capacities
• Heavy Duty suspension parts available
• Optional rubber bushed suspension on certain
capacities
8 | 2019.XX
LEAF SPRING FEATURES
•
•
•
•
•
•
•
•
•
High quality alloy steel springs in a variety of capacities
Dexter
Genuine brakes and hub-drums
Custom built to your specifications
Equalized suspension for multi-axle applications
Precision machined steel spindle and integral cast iron
hub-drums
Brake wiring routed inside axle tube for protection
CSA certification on many brake models
Durable, wear-resistant components
ISO 9001:2015 Certified Production Environment
LIGHT DUTY CATALOG
600-8,000 LBS. AXLE CAPACITY
INTRODUCTION
• OVERALL SMOOTHEST RIDE
• FULLY ASSEMBLED FOR EASY
INSTALLATION
• MAINTAINS CONSTANT RIDE HEIGHT
• TORFLEX® SUSPENSION SYSTEM
UTILIZED WHEN AIR IS NOT AVAILABLE
• PATENTED DESIGN
• TWO-YEAR LIMITED WARRANTY
• ISO 9001:2015 CERTIFIED
PRODUCTION ENVIRONMENT
DESIGNED TO TAKE ON THE ROUGHEST
OF ROADS ENSURING YOUR CARGO
WILL HAVE THE SMOOTHEST OF RIDES
WHAT IS AIRFLEX?
Airflex Air Ride Suspension utilizes a Torflex beam as the
foundation. This allows the suspension to maintain tire alignment
and rigidity without significant chassis modification. A special
mounting structure provides axle alignment post installation,
while housing the airbags.
PROTECT YOUR CARGO WITH AIRFLEX
AIRFLEX PROVIDES A SMOOTHER RIDE
• The hybrid
design of the Airflex Air Ride Suspension and
TORFLEX Suspension absorbs and reacts progressively based
on shock.
• The air supply is interconnected between each wheel end,
allowing equalization or load sharing between air bags.
• Suspension system is also a load carrying cross member
that minimizes input by dispersing the load over a wide area.
Forged
steel
torsion
arms
Internal rubber bump stop
prevents damage due to loss of air
Airflex Air Ride Suspension is delivered as a
complete assembly ready to be mounted to the
chassis. Available are Dexter
Air Control unit
(with or without compressor) and supply lines
to complete a simple install.
ROAD
BUMPS
Harsh shock from road hazards,
pot holes and train tracks
LIGHT DUTY CATALOG
600-8,000 LBS. AXLE CAPACITY
+
RUBBER
SUSPENSION
Rubber absorbs some
road shock
AIRFLEX® SPECIFICATIONS
• Bearing lubrication options: standard grease, E-Z Lube
®, NevR-Lube™, or Oil (7,000 lbs. and above)
• 6,000-10,000 lbs. capacity, manufactured to the customer’s
exact requirements
• Ride heights available: 45° down, 32° down, 22.5° down,
10° down, 0°, 10° up, and 22.5° up
+
AIR
SPRINGS
=
Air springs isolate
even more of the bumps
SOFT SMOOTH RIDE
Protects you and your cargo
2019.XX | 9
Torflex® Application Information
600 - 1100 LBS.
CAPACITY
600-1100 CAPACITY
• Ideal application for light utility, for hauling personal watercraft
and motorcycles
• Digital service manual available at www.dexteraxle.com
• Heavy duty 1¹⁄₁₆" spindle design
• Precision machined steel spindles and integral cast iron hub/
drums
• Short version spindle for trailers with extremely short
overhangs
• 7" x 1¹⁄₄" electric and 7" x 1³⁄₄" hydraulic brakes
• Electric brakes are available with and without parking feature
• Standard grease lubrication; E-Z Lube
® option
• Lower cost
8
CAUTION: Triple axle assemblies are NOT recommended for #8 Torflex® axles.
See page 7 for an overview of Torflex®
8
ARTICULATION
DIMENSIONS
Top of
Bracket
Forward
Arm
Dimensions are for low profile,
top mount only. Side mount
is .18" higher. Allow 3" bump
clearance from full load.
Len
gth
DE
XTE
R
H
Start Angle
Center of
Spindle
Left Hand
Assembly Shown
Axle Location
L
No
Load
Full
Bracket
Profile
H
L
H
L
H
L
45° Down
Low
3.84
2.83
2.54
3.70
1.79
3.92
32° Down
Low
3.13
3.39
1.67
3.95
0.89
4.00
22.5° Down
Low
2.54
3.70
1.01
4.00
0.23
3.92
10° Down
Low
1.70
3.94
0.14
3.91
-0.60
3.66
0°
Low
1.01
4.00
-0.52
3.70
-1.21
3.33
10° Up
Low
0.32
3.94
-1.14
3.37
-1.76
2.89
22.5° Up
Low
-0.52
3.70
-1.82
2.83
-2.32
2.22
Start
Angle
Load Shock Load
Note: Positive numbers in the H column
indicate the spindle is BELOW the top of the
bracket. Conversely, negative numbers are
ABOVE the top of the bracket.
H = Height L = Length
10 | 2020.05
LIGHT DUTY CATALOG
600-8,000 LBS. AXLE CAPACITY
Torflex® Application Information
8
FULL LOAD DIMENSIONS
Dimensions are for low profile, top mount only. Side mount is .18" higher. Allow 3" bump clearance from full load.
C
C
Top of
Bracket
E
H
Top of
Bracket
B
D
D
22.5° Dn, 45° DN
10° Dn, 0°, 10° Up, 22.5° Up
Start Angle
Tire
ST175/80R13
4.80-8
4.80-12
20.5 x 8.0-10
D
E
11.2
7.9
9.5
9.7
12.0
8.8
10.8
10.8
45° Down
H
2.5
2.5
2.5
2.5
B
C
D
E
13.7
10.4
12.0
12.2
9.5
6.3
8.3
8.3
11.2
7.9
9.5
9.7
12.0
8.8
10.8
10.8
32° Down
H
1.7
1.7
1.7
1.7
B
C
H
12.9
9.6
11.2
11.4
10.3
7.1
9.1
9.1
1.0
1.0
1.0
1.0
22.5° Down
B
C
12.2
8.9
10.5
10.7
11.0
7.8
9.8
9.8
600 - 1100 LBS.
CAPACITY
B
E
H
Columns D and E are dimensional examples only:
D – Static Loaded Radius
E – Inflated Radius
H
10° Down
B
C
H
0°
B
C
ST175/80R13
4.80-8
4.80-12
20.5 x 8.0-10
0.1
0.1
0.1
0.1
11.3
8.0
9.6
9.8
11.9
8.7
10.7
10.7
-0.5
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TSB/Document ID: LIT-122-00
Replacement Service Bulletin Number:
MFR Communication Date: 2020-05-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
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