1x

Rear skirt, prime-coated – Japan  Figure 4 -2-

95B.807.521.AF.G2X1

1x

Rear skirt, prime-coated – China  Figure 4 -2-

95B.807.834.G.G2X5

1x

Rear panel, prime-coated  Figure 4 -3-

95B.807.8355

1x

Underride guard  Figure 4 -4-

N .038.549.4

4x

Expansion rivet, A8 x 12 (not shown)

5

Materials:

Notes:

ONLY for vehicles WITHOUT trailer hitch (1D3/1D6)

———

——

Micro-fiber cloth (commercially available)

———

——

Betaclean 3350/isopropanol (commercially available)

The relevant legal regulations must be observed in the various countries.
Information
9900 - PIWIS Tester 3

Tools:

Polyoxymethylene wedge (POM wedge, commercially available)
Soft-faced hammer (commercially available)
Stanley knife (commercially available)
Shop light
Work Procedure: 1

Preparatory work

CAUTION
Painting components
•

Risk of warping of components

•

Risk of damage to components



Observe the guidelines and instructions for painting components in the "Paint" Workshop
Manual.



Always place parts without tension on the painting devices provided during painting and drying
processes.

Mar 4, 2020
Page 6 of 17

1.1

Paint all prime-coated parts according to the relevant I-no. 2D2 (Matt Black = OK1) or 2D6
(High-Gloss Black = 041) and the vehicle's color code as specified in the Paint Manual.

1.2

Drive the vehicle onto the lifting platform (  Workshop Manual '4X00IN Lifting the vehicle').

Tequipment

Installation and Conversion Instructions

2

Macan (95B)
2/19

ENU

6699

6

1.3

Connect battery charger (  Workshop Manual '2X00IN Battery trickle charging').

1.4

Remove front apron (  Workshop Manual '631519 Removing and installing front apron').

1.5

Remove rear apron (  Workshop Manual '635519 Removing and installing rear apron').

1.6

Remove rear spoiler (  Workshop Manual '665819 Removing and installing rear spoiler').

Assemble new SportDesign front apron
2.1

Cut out transport lock on front apron
( Figure 5 ).
1
2
3
4
5

–
–
–
–
–

Transport lock
Front apron
Cover on towing hook
Radiator grille (center)
Parking sensor holder
(7X2/7X8/8A4)

Remove burrs from cut edges.
2.2

Guide retaining strap for cover on towing
hook into the front apron and fit cover in front
apron.

2.3

Convert reinforcement (mounting for front apron at the top in the fender area at the left/right)
(  Workshop Manual '63155501 Replacing front apron (basic)').

Figure 5

2.3.1

Remove expansion rivet (1 x) and reinforcement (left/right) from standard front
apron.

2.3.2

Fit reinforcement (left/right) with expansion rivet (1 x) on new front apron.

Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.4

Fit new painted radiator grille (center) on front apron (  Workshop Manual '660519
Removing and installing radiator grille').
Check gap dimension in the visible area all the way around and correct it if necessary.
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.

Tequipment

Mar 4, 2020
Page 7 of 17

6

Macan (95B)
6699

ENU

2.5

Installation and Conversion Instructions

2/19

Fit new painted front spoiler on front apron (  Workshop Manual '660319 Removing and
installing front spoiler') and secure with expansion rivets A6.0 x 12.0 (4 x).
Check gap dimension in the visible area all the way around and correct it if necessary.

2.6

Work in the (center) radiator grille area
2.6.1

Fit Z support (left/right) in the
(center) radiator grille ( Figure 6 ).
1
2
3

– Radiator grille (center)
– Z support (left)
– Z support (right)

Figure 6
2.6.2

Fit spacer ring (2 x) using pliers in
tab on (center) radiator grille at the
top ( Figure 7 ).
1
2

2.6.3

– Spacer ring
– Clamp, 9.0 x 13.4/4.0

Fit clamp 9.0 x 13.4/4.0 (6 x) in the
edge of the (center) radiator grille at
the top ( Figure 7 ).

Figure 7

Mar 4, 2020
Page 8 of 17

Tequipment

Installation and Conversion Instructions

Macan (95B)
2/19

ENU

6699

6

Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.6.4

ONLY for vehicles with ParkAssist
(7X2/7X8/8A4):
Fit parking sensor holder into new
painted radiator grille (center).
1
2

– Parking sensor holder
(7X2/7X8/8A4)
– Radiator grille (center)

Convert parking sensor (4 x) (
 Workshop Manual '917519
Removing and installing ParkAssist
sensor').

Figure 8

Make sure that the isolating ring on the parking sensor is fitted correctly!
Check gap dimension in the visible area all the way around and correct it if
necessary.
2.6.5

ONLY for vehicles with front and
rear ParkAssist incl. reversing
camera and Surround View (8A4):
Convert trim with holder and front
camera ( Figure 9).
1
2
3
4

–
–
–
–

Cover
Bracket
Front camera
Cap screw, 5.0 x 13

Cap screw, 5.0 x 13: Tightening
torque 2 Nm (1.5 ftlb.)
2.7

Figure 9

Work in the air grille area (side, left/right)

Tequipment

Mar 4, 2020
Page 9 of 17

6

Macan (95B)
6699

ENU

Installation and Conversion Instructions

2/19

Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.7.1

Fit new air grilles (side, left/right)
in the front apron ( Figure 10 ;
 Workshop Manual '66041921
Removing and installing front air
grille (Turbo)').
1
2

– Air grille (side, right)
– Front apron

Figure 10
2.7.2

Fit new vane (left/right) into the
respective air grille ( Figure 11
).
1
2

– Vane (left)
– Direction indicator
light/auxiliary headlight
(left)

Figure 11

Mar 4, 2020
Page 10 of 17

Tequipment

Installation and Conversion Instructions
2.7.3

Macan (95B)
2/19

ENU

6699

6

Convert direction indicator
light/auxiliary headlights (left/right)
( Figure 12;  Workshop Manual
'947119 Removing and installing
auxiliary headlights').
1

2

– Direction indicator
light/auxiliary headlight
(left)
– Torx tapping screw, TP5 x
16

Secure direction indicator
light/auxiliary headlights (left/right)
using Torx tapping screws (TP5 x 16, 3 x).

Figure 12

Tightening torque 2 Nm (1.5 ftlb.)
2.7.4

ONLY for USA variant:
Convert side marker light (  Workshop Manual '942755 Replacing light bulb for
side marker light').

2.7.5

Fit painted trim (left/right) in the
front apron on the relevant side
from the outside ( Figure 13 ).
1
2

2.7.6

2.8

– Trim (right)
– Front apron

Check gap dimension in the visible
area all the way around and correct
it if necessary.

Fit air guides, depending on the vehicle

Figure 13

Tequipment

Mar 4, 2020
Page 11 of 17

6

Macan (95B)
6699

ENU

Installation and Conversion Instructions

2/19
2.8.1

ONLY for Macan:
Fit air guide – side, closed
(left/right) on the relevant air grille
and secure with Torx tapping
screws (TP5 x 16, 2 x) ( Figure
14).
1
2

– Air guide – side, closed
(right)
– Torx tapping screw, TP5 x
16

Torx tapping screw, TP5 x 16:
Tightening torque 2 Nm
(1.5 ftlb.)

Figure 14
2.8.2

ONLY for Macan S:
Fit air guide (bottom), closed, in the
radiator grille (center) at the bottom
and secure with Torx tapping
screws (TP5 x 16, 2 x) ( Figure
15).
1
2
3