NHTSA ID Number: 10171199
Manufacturer Communication Number: P03-275
TSB/Document Date: 2020-02-07
Summary
This Procedure outlines steps to replace the radio tray slides and reinforce the tray to avoid the tray from rattling and cracking.
Subject: Replacing Slides on The Radio Tray
Field Change Program:
Procedure
Coach Section:
03-Body
Procedure Number:
Revision:
03-275
A
P/N:
07-08-5286
Date:
01/17/2020
Type:
Product Improvement
Application:
Coach Model
Model Year
VIN
D4500
2014 - 2018
13358 - 13402, 13404 - 13428, 13516 - 13540, 14114 14123, 14589, 14735 - 14767, 14769 - 14775, 14777 14778, 14780, 14784, 15048, 15060 - 15076, 15078 15096, 15120 - 15137, 15483 - 15531, 15585 - 15594
Read this entire procedure before beginning work.
Use Safe Shop Practices at All Times.
To avoid personal injury:
a. Proper Personal Protective Equipment (PPE) must be worn. Safety glasses and
protective gloves are required for working with DEF Fluid.
b. Turn the main battery disconnect switch to the OFF position.
c. Ensure that both the front and the rear wheels are chocked.
d. Position the ENGINE RUN and ENGINE START switches on the engine
compartment remote control box to the OFF position.
e. Allow enough time for components to cool down prior to working in the engine
compartment.
P03-275
Replacing Slides on The Radio Tray
1.0
Description
This procedure outlines the steps to replace the radio tray slides and reinforce the tray to
avoid the tray from rattling and cracking.
2.0
Material requirements
ITEM
1
2
3
4
5
DESCRIPTION
Angle-Support, Radio tray
Screw-Machine,Pan Head#8 -32 x1.0
Pin-Lock, 3/16 Dia x 7/8 long, Spring
Slide- Drawer, PR Tray
Washer-LK,HLCL,#10 0.2ID, 0.3OD,
0.05THK, SST,SPR, 0.07WD
6
19-1-111
8
EA
Nut- Hex 8-32 Stainless Steel
* This part is a set of two slides (right hand and left hand).
3.0
PART NO
07-10-1914
19-1-630
19-01-0180
07-10-1915*
19-2-102
QTY
2
24
1
1
8
U/M
EA
EA
EA
EA
EA
Special tools
No special tools required
4.0
Removing slides from radio tray
Locate the radio tray in LH parcel rack compartment number 3. Remove and save the
screws and the washers securing the angle bracket to the parcel rack towards the back
of the coach. Repeat the step for the angle bracket towards the front of the coach.
Screws securing tray in place in front
Screws securing tray in place in the rear
Page 2 of 10
P03-275
Replacing Slides on The Radio Tray
Turn the tray in the front such that a major part of the tray is still in the parcel rack.
CAUTIONS
Position the tray so it doesn’t move or fall.
Radio tray
Parcel Rack
Remove bolts, nuts, and washers securing the bracket and slide to the tray. Save the nuts
and washers. Discard the bolts.
Nuts securing the slide
Repeat the step towards the rear of the bracket by turning tray on the other side.
Page 3 of 10
P03-275
Replacing Slides on The Radio Tray
CAUTIONS
Position the tray so it doesn’t move or fall!
Radio tray
Parcel Rack
5.0
Reworking tray
5.1
Drilling holes in the RH side of the tray
Drill two holes as shown below using a 13/64 drill bit on the RH side tray.
5.2
Drilling holes in the LH side of the tray
Drill two holes as shown below using a 13/64 drill bit on the LH side tray.
Page 4 of 10
P03-275
Replacing Slides on The Radio Tray
6.0
Removing slides from brackets
Remove screws, washers, and nuts securing the slide to the RH bracket. Discard the
slide and screws. Save washers and nuts.
Nuts securing the
slide to the bracket
Repeat the step on the LH bracket.
Nuts securing the
slide to the bracket
7.0
Installing slides on brackets
Install a new LH slide, part of drawer slide MCI
P/N: 07-10-1915, to the LH bracket using
screws, MCI P/N: 19-1-630, existing washers and nuts.
LH slide part of drawer
slide, MCI P/N: 07-10-1915
Nuts
Screw, MCI P/N: 19-1-630
Page 5 of 10
P03-275
Replacing Slides on The Radio Tray
CAUTIONS
Confirm that the slide is in the proper position. The top of the flat yellow lock lever
must be on the top side.
Lock lever
Repeat the step on RH bracket using RH slide, part of drawer slide MCI P/N: 07-10-1915,
to the RH bracket using screws, MCI P/N: 19-1-630, existing washers and nuts.
Drill a hole in the assembled RH bracket using a 13/64 size drill bit at the location shown
below.
5”
Page 6 of 10
P03-275
Replacing Slides on The Radio Tray
8.0
Installing bracket to radio tray
Turn the tray in the front such that a major part of the tray is still in the parcel rack.
CAUTIONS
Position the tray so it doesn’t move or fall.
Radio tray
Parcel Rack
Install the modified RH bracket assembly to the tray using screws, MCI P/N: 19-1-630,
existing nuts and washers.
Screws
Repeat the step to install the LH bracket assembly.
Page 7 of 10
P03-275
Replacing Slides on The Radio Tray
9.0
Securing tray to the parcel rack
9.1
Secure LH bracket to parcel rack
Push the tray back in the original position. Secure the LH bracket to the parcel rack using
existing screws and washers.
Screws and washers
9.2
Secure RH bracket to parcel rack
With the RH bracket as template drill 7 new holes in the parcel rack using 5/32 drill bit.
New holes
Secure the RH bracket to the parcel rack using existing screws and washers.
Page 8 of 10
P03-275
Replacing Slides on The Radio Tray
9.3
Pin installation
Install the pin, MCI P/N: 19-01-0180, to the tray in the hole drilled on the RH bracket as
shown below and secure it to the RH bracket at the second bolt.
Pin, MCI P/N: 19-01-0180
Second bolt
10.0 Installing supports
10.1
Installing front support
Place support, MCI P/N: 07-10-1914, below the tray and in the front such that holes in the
support align with existing holes in the tray.
Install support, MCI P/N: 07-10-1914, using screws, MCI P/N: 19-1-630, nuts, MCI
P/N:19-3-11, and washers, MCI P/N:19-2-102.
Nuts
Support, MCI
P/N: 07-10-1914
Motor Coach Industries Ltd.
Page 9 of 10
P03-275
Replacing Slides on The Radio Tray
10.2
Rear Support
Place support, MCI P/N: 07-10-1914, below the tray and in the rear such that holes in the
support align with existing holes in the tray.
Install support, MCI P/N: 07-10-1914, using screws, MCI P/N: 19-1-630, nuts, MCI
P/N:19-3-11, and washers, MCI P/N:19-2-102.
Support, MCI
P/N: 07-10-1914
Nuts
11.0 Verification
11.1
Verify Pin
Ensure the pin inserts and retracts smoothly in the hole. If the pin isn’t smooth expand
hole until smooth motion is achieved.
11.2
Tray Motion
Slide tray in and out to ensure there is smooth motion. If the slides are binding identify
the bolt head in the tray binding the slide. Loosen the identified bolt and re-tighten it such
that it is clear of the tray’s path. Check all bolts to verify all are secure.
End of the procedure
Page 10 of 10
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TSB/Document ID: P03-275
Replacement Service Bulletin Number:
MFR Communication Date: 2020-01-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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