NHTSA ID Number: 10171028
Manufacturer Communication Number: E252
TSB/Document Date: 2020-02-05
Summary
Non-Safety Campaign: PACCAR
has selected vehicles manufactured with MX-13 EPA2017 engines for Camshaft and Follower durability Inspection. The intent of this inspection is to determine the effectiveness of life extension measures implemented.
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TSB/Document ID: E252
Replacement Service Bulletin Number:
MFR Communication Date: 2020-01-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
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PSB E252 - EPA2017 MX-13 Camshaft Inspection
Page 1 of 6
Technical Information Bulletin
E252
Section
Engine
Subject
EPA2017 MX-13 Camshaft Inspection
Release Date
1/24/2020
Revision
01/28/2020: Chassis list has been updated.
Condition
There may be:
Excessive/unusual noise from camshaft.
Damage is observed to the camshaft follower and/or camshaft lobe peaks.
Metallic debris in the oil filter.
Chassis Affected
Specific chassis with EPA2017 MX-13 engines. See the chassis list.
Action
Campaign
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PSB E252 - EPA2017 MX-13 Camshaft Inspection
Page 2 of 6
Service all chassis affected that enter your dealership, even if the customer has no issue with the chassis.
1.
2.
3.
4.
Review the attached chassis list for your dealer code and schedule your customer(s) for service if their chassis is on the list.
If you are not using Service Management to start repair orders, review SIR for "Complete" or "In Process" next to the "E252" campaign
code prior to performing this repair.
Follow the procedures below to inspect the camshaft and repair as necessary.
Refer to bulletin E256 to educate the customer about oil change intervals.
NOTE
There will be several phases and combinations of Camshaft Inspection, Oil
Thermostat, and Oil Filter Cap campaigns; therefore, check SIR for chassis
specific OPEN campaigns to avoid over-repair.
CAUTION
Dealers that release trucks on the chassis list without completing the actions described below may face
liability for progressive damage.
Warranty
For repairs completed by 02/01/2021, Kenworth
will pay for parts at dealer net plus applicable mark-up and labor:
The chassis list will indicate if the chassis is SFFA or Non-SFFA.
Inspections Only
If the engine will be replaced as a result of this inspection, DO NOT perform E258 if it is open. E258 will be closed by Kenworth
as part of the
engine ordering process.
Non-SFFA Chassis
1.8 hours for Non-SFFA chassis under 100,000 miles (160,934 km) to inspect the camshaft and reinstall the oil pan, reusing the oil pan
gasket (SRT 045-657 and 045-860) and replace oil filter and fill with new oil (044-051). No related repairs necessary. Use Quick Claim
E252A.
1.8 hours for Non-SFFA chassis over 100,000 miles (160,934 km) to inspect the camshaft and reinstall the oil pan, using a new oil pan
gasket (SRT 045-657 and 045-860) and replace oil filter and fill with new oil (044-051). No related repairs necessary. Use Quick Claim
E252B.
2.3 hours for Non-SFFA chassis under 100,000 miles (160,934 km) to inspect the camshaft and lower main bearings and reinstall the
oil pan, reusing oil pan gasket (SRT 045-657, 045-860 and 045-658) and replace oil filter and fill with new oil (044-051). No related repairs
necessary. Use Quick Claim E252E.
2.3 hours for Non-SFFA chassis over 100,000 miles (160,934 km) to inspect the camshaft and lower main bearings and reinstall the oil
pan, using a new oil pan gasket (SRT 045-657, 045-860 and 045-658) and replace oil filter and fill with new oil (044-051). No related repairs
necessary. Use Quick Claim E252F.
SFFA Chassis
2.2 hours for SFFA chassis under 100,000 miles (160,934 km) to inspect the camshaft and reinstall the oil pan, reusing the oil pan gasket
(SRT 045-657, 045-860 and 045-861) and replace oil filter and fill with new oil (044-051). No related repairs necessary. Use Quick Claim
E252C.
2.2 hours for SFFA chassis over 100,000 miles (160,934 km) to inspect the camshaft and reinstall the oil pan, using a new oil pan gasket
(SRT 045-657, 045-860 and 045-861) and replace oil filter and fill with new oil (044-051). No related repairs necessary. Use Quick Claim
E252D.
2.7 hours for SFFA chassis under 100,000 miles (160,934 km) to inspect the camshaft and lower main bearings and reinstall the oil
pan, reusing the oil pan gasket (SRT 045-657, 045-860, 045-861 and 045-658) and replace oil filter and fill with new oil (044-051). No
related repairs necessary. Use Quick Claim E252G.
2.7 hours for SFFA chassis over 100,000 miles (160,934 km) to inspect the camshaft and lower main bearings and reinstall the oil pan,
using a new oil pan gasket (SRT 045-657, 045-860, 045-861 and 045-658) and replace oil filter and fill with new oil (044-051). No related
repairs necessary. Use Quick Claim E252H.
Cam or Engine Replacement
27.1 hours for Non-SFFA chassis or 27.5 hours for SFFA chassis to inspect the camshaft and lower main bearings and replace the
camshaft (SRT 045-657, 045-658, 045-860 and 045-660, and for SFFA only 045-861). File long form claim.
26.1 hours labor for Non-SFFA chassis or 26.5 hours for SFFA chassis to inspect the camshaft and lower main bearings and replace the
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PSB E252 - EPA2017 MX-13 Camshaft Inspection
Page 3 of 6
long block (SRT 045-657, 045-658, 045-860 and 045-295). File long form claim.
20.1 hours for Non-SFFA chassis or 20.5 hours Non-SFFA chassis to inspect the camshaft and lower main bearings and replace the
complete engine (SRT 045-657, 045-658, 045-860 and 045-290). File long form claim.
File the claim within 14 days in accordance with Warranty Policy C-A-009.
Kenworth
dealers may perform E252 repairs on Peterbilt
chassis, but Quick Claims do not apply. For Peterbilt
chassis repairs, use the long claim
input form in DWWC selecting "Draft/Offline Claims", the "General" tab, and in the "Type of Claim" drop down box, select "PACCAR
Engine Claim,"
then manually enter claim codes (Campaign #, Failure type, and SRT).
Direct Fleets and Dealer Sponsored Fleets (DSF) are not eligible to perform this campaign.
Take-Off Parts Disposition: Hold parts until the claim is paid. After the claim is paid, parts may be returned for cores.
CLAIM CODING
Failure Location:
045-008-098
Work Accomplished:
35
Failure Type:
700
Responsibility Code:
01
SRT Code:
044-051
Claim Type:
0.2 hrs.
Filter Element
Only, Spin-On
(one) - R & R.
Includes: Oil, fuel
or water
045-860
1.1 hrs.
oil pan R & R
045-657
0.5 hrs.
Inspect and photo
cam lobes
045-861
0.4 hrs.
Time to jack up
truck
045-658
0.5 hrs.
Inspect lower
main bearings.
045-660
25.0 hrs.
R & R Cam
(includes 2-tech
time for removing
and installing
tappets)
045-295
24.0 hrs.
Long block R & R
045-290
18.0 hrs.
R & R complete
engine
F
Parts
Parts are available from PACCAR
Parts.
All parts included in the below lists that do not have AR (As Required) must be ordered.
Parts list not provided for engine replacements.
Table 1 Camshaft Inspection Only parts
Quantity
Part Number
Description
47 qts
Source Locally
Engine Oil (qts)
1
2234788PE
1*
2111441PE
Engine oil pan gasket
Only required for chassis over 100,000 miles (160934 km)
Table 2 Camshaft Replacement parts
Quantity
Part Number
Description
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PSB E252 - EPA2017 MX-13 Camshaft Inspection
1
2245295PE
Camshaft
1
2259718PE
Camshaft Replacement Kit
1
1858032PE
Usit ring for Air compressor oil tube plug
2
1844625PE
seal ring for fuel lines
1
EC3501 U.S.
Engine Coolant (gallon) to top off cooling system
EC7501 Canada
1
D42-1005
Gasket, Turbo to CAC Pipe
1
1844896PE
Gasket, Exhaust Flex Pipe
8
W34-1158
Flange Bolts M16x2, Rear Engine Mount
1
079340-21453
LOCTITE 542, 50 ML, FINE THREAD SEALANT
1
079340-43900
LOCTITE 243, 0.5 ML, THREADLOCKER
1
079340-51031
LOCTITE 510, 50 ML, GSKT ELIM, SEALANT
AR*
1930520PE
Fuel Injection Pipe
AR, up to 2 qts Source locally
47 qts
Engine Oil (qts)
Source locally
Page 4 of 6
* Only needed if the fuel line fails the “Evaluate the injector back leak” test.
Procedure
Camshaft lobe inspection
This inspection process will determine one of the following:
No further repair required.
If the camshaft shows slight wear and the lower main bearings are ok, the engine will be reassembled and released to the customer. An
additional inspection will be made in 200,000 miles (321,868 km) (approximately 6,000 engine hours).
A select group of chassis will be asked to return for an additional inspection at 50,000 miles (80,467 km) (approximately 1,500
engine hours).
Camshaft replacement required.
Long block or complete engine replacement required.
1.
2.
Remove the oil pan and inspect the camshaft exhaust lobes.
a. Disconnect the batteries.
b. Drain the oil.
c. Remove the electrical harness bracket from the driver’s side front of the engine block
and oil pan.
d. Use cable ties to hold the harness away from the pan.
e. Remove the oil pan bolts and remove the oil pan.
Refer to the Camshaft Inspection Photo Guide to take clean, clear, and in focus photos of the PEAK of the EXHAUST camshaft lobes. The
exhaust cam lob is the wider lobe.
a. Open the Camshaft Inspection Photo Guide document and save it as a new file. Use the naming convention of “last 8 digit of VIN
Cam Inspection”.
b. After you take the photos, insert the photos into the appropriate open cells of the Camshaft Lobe Photos table.
Figure 1 Cam lobe
3.
Start a TCS365 case. See the TCS365 Case Creation Guide section below for instructions to create the case. Attach the Camshaft
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PSB E252 - EPA2017 MX-13 Camshaft Inspection
4.
Page 5 of 6
Inspection Photo Guide to the case. The Vehicle Support Center (VSC) will analyze the camshaft lobe photos and inform you of the next
repair step.
If VSC directs you that the camshaft is ok, reassemble the engine per RMI and replace the engine oil filter and fill with new oil.
If VSC directs you to inspect the lower main bearings, continue with this procedure.
Remove Main Bearing Cap numbers 3, 4, and 5.
a. Remove the oil pickup tube from the fixing frame.
b. Remove the fixing frame from the engine block
.
c. Remove the oil pump.
d. Break loose the main cap bolts with hand tools.
e. Remove the main cap bolts for main bearing journal locations 3, 4, and 5 (an air/electric impact tool can be used).
f. Remove and inspect only the lower bearing shells of 3, 4, and 5. Leave the upper bearing shells in place.
IMPORTANT: Keep the bearings organized. Make note of the location of each bearing. If the bearings look like Ratings 1 or 2, they
will be reused. They MUST be installed in the same location that they were removed from.
5.
g. Place the bearing caps on a clean piece of paper or cardboard and label the bearing locations.
h. Take clear and in focus photos of the bearings.
Inspect the condition of the bearings and attach the bearing photos to the TCS365 case and update the Diagnostic Details of the case with
“inspected and attached #3, 4, & 5 main bearing photos”. VSC will provide final direction of repair.
Figure 2 Example of main bearing photos
Unit Pump to High Pressure Fuel Rail Lines
The high pressure fuel rail lines should only be disconnected during a camshaft or engine replacement.
If the ends of the lines are corroded as shown below, replace the fuel lines.
Figure 3 Corroded Fuel Lines
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PSB E252 - EPA2017 MX-13 Camshaft Inspection
Page 6 of 6
TCS365 Case Creation Guide
Follow this guide to create the TCS365 case for this bulletin to ensure the case is flowed to the appropriate personnel.
1.
2.
3.
4.
Open TCS365 in Google Chrome or Microsoft Edge.
Select Vehicle Support | Technical Assistance.
Select Case Type Powertrain Support and Case Category Engine Diagnostics.
On the Powertrain Support page, fill in the following fields as follows and fill in the other fields as appropriate:
Subject: E252
Description: E252
Complaint/Verification Results: Inspected Camshaft per E252
Did you perform the required steps: Yes
Did you attach a PDF log file: No
Warranty Dependent Case: No
Repairs and Parts Replaced: Photographed camshaft exhaust lobe peaks
Diagnostic Details: Photographed camshaft exhaust lobe peaks
Upload File: Upload the Camshaft Inspection Photo Guide that you inserted the camshaft lobe photos in.
Attachments
Camshaft Inspection Photo Guide
Chassis List
Authored by: OF
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E252 Camshaft Inspection
Page 1 of 6
Service Bulletin
E252
Section
45- Engine-MX
Description
EPA2017 MX-13 Camshaft Inspection
Release Date
1/10/2020
Revision History
01/29/2020 - Updated chassis list
01/24/2020 - Updated chassis list
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