NHTSA ID Number: 10170558
Manufacturer Communication Number: SMT-TB201-20DEC2
TSB/Document Date: 2020-01-21
Summary
Technical Bulletin 200 provides instructions that apply to Steering Lock and Keys, Neutral Position Adaption, Triumph
Diagnostic Tool - End of Support for Microsoft Windows 7®, Triumph
Diagnostic Tool - Internet Connection and Minimum eEquipment Requirement, Torque Change, Clutch Cable, Camshaft Frame Installation, Immobiliser Antenna Wire Routing.
Technical Bulletin 201
12.2019
Contents
Item
Subject
Model Affected
201.1
Scrambler 1200 XC, Scrambler 1200 XE
201.2
Neutral Position Adaption
Street Twin from VIN 914793, Street Scrambler from
VIN 914448, Thruxton TFC, Speed Twin, Scrambler
1200 XC, Scrambler 1200 XE, Street Triple S 660 cc
from VIN 967907, Street Triple RS from VIN 966534,
Daytona Moto2™ 765
201.3
Triumph
Diagnostic Tool - End of Support
for Microsoft Windows 7®
201.4
Triumph
Diagnostic Tool - Internet
Connection and Minimum Equipment
Requirement
201.5
Torque Change
Speed Triple S and Speed Triple RS
201.6
Torque Change
Street Scrambler, Street Twin, Speed Twin, Thruxton
1200 R, Street Cup, Street Triple S up to VIN 960694,
Street Triple S A2 Restricted Licence Version up to
VIN 968958, Street Triple S 660cc from VIN 967907
201.7
Clutch Cable
Thunderbird - All Models Except Thunderbird Commander and Thunderbird LT
201.8
Camshaft Frame Installation
Street Cup, Street Twin, Bonneville T100 models from
VIN 759204, Street Scrambler, Thruxton 1200, Thruxton 1200R, Bonneville T120 models, Bonnevile Bobber,
Bonneville Speedmaster from VIN 739143, Bonneville
Bobber Black, Scrambler 1200 XC, Scrambler 1200 XE
201.9
Immobiliser Antenna Wire Routing
Street Triple RS from VIN 800262, Street Triple S
from VIN 803572, Street Triple R from VIN 806646,
Street Triple R - LRH from VIN 822626 and Street
Triple S 660 cc from VIN 800262
Technical Bulletin 201 Issue 1
1 of 22
Item:
201.1
Description:
Model Affected:
Scrambler 1200 XC, Scrambler 1200 XE
Please note the following points of information, as stated in the Owner's Handbook for the above
motorcycles.
Steering Lock
Caution
The motorcycle must not be ridden with the key in the steering lock or seat lock.
Always lock the seat and remove the key before riding the motorcycle.
In addition to the above Owner's Handbook caution, riding the motorcycle with the smart key in the steering
lock may result in an instrument warning message stating that the key fob is out of range. This is a known
occurrence, and does not signify any faults on the motorcycle.
Key Removal from the Steering Lock
To remove the key from the steering lock:
• Rotate the key clockwise slightly to disengage the retaining mechanism before it can be removed from
the lock.
Removing an Incorrect Key from the Steering Lock
• Locate the key release hole at the front of the steering lock.
• Push a suitable tool approximately 1.5 mm diameter into the key release hole.
• Rotate the key slightly left and right to release the key from the lock.
2
1
ckps
1.
2.
Key release hole
Steering lock
Technical Bulletin 201 Issue 1
2 of 22
Item:
201.2
Description:
Neutral Position Adaption
Model Affected:
Street Twin from VIN 914793, Street Scrambler from VIN 914448, Thruxton TFC,
Speed Twin, Scrambler 1200 XC, Scrambler 1200 XE, Street Triple S 660 cc from VIN
967907, Street Triple RS from VIN 966534, Daytona Moto2™ 765
The following information needs updating for the Service Manual for the above models.
Neutral Position Adaption
The neutral position adaption is required to allow for manufacturing tolerances of the gearbox and gear
position sensor. The motorcycle is delivered from the factory with the neutral position fully adapted.
The neutral position adaption must be reset and re-adapted under the following conditions:
• If a gear position sensor malfunction occurs (DTC P0914, P0915 where applicable, and P0917), see the
relevant Gear Position Sensor pinpoint test below.
• The gear position sensor has been removed or disconnected.
Adaption Reset
To reset the neutral position adaption:
1.
Connect the Triumph
diagnostic tool and turn the ignition ON.
2. Make sure the engine stop switch is in the RUN (ON) position.
2
1.
2.
3.
4.
5.
6.
7.
1
Engine stop switch
RUN (ON) position
Select ENGINE DIAGNOSTICS.
Check and erase any stored DTCs.
Select ADJUST TUNE then select Gear Position/Neutral Position Adaption Reset.
Click Start.
The software will confirm that the adaption has been successfully reset.
Technical Bulletin 201 Issue 1
3 of 22
Re-Adaption
Warning
Exhaust fumes are poisonous, always operate a motorcycle in the open-air or in an area with adequate
ventilation.
Do not operate a motorcycle in an enclosed area without adequate ventilation.
Operating a motorcycle in an enclosed area without adequate ventilation can cause loss of consciousness
and death within a short period of time.
To re-adapt the neutral position:
1.
Ensure the transmission is in neutral.
2. Start the engine.
Note:
•
•
3.
4.
For successful and accurate adaption, The engine must be at normal idle speed and the gear change
pedal must be in its normal rested position.
During adaption, do not raise the engine speed and do not touch or move the gear change pedal.
The neutral position will adapt shortly after engine start provided the above conditions are met.
The adaption status can be confirmed by selecting GEAR POSITION ADAPTION STATUS on the Triumph![]()
diagnostic tool.
Technical Bulletin 201 Issue 1
4 of 22
Gear Position Sensor Pinpoint Test - Street Twin from VIN 914793, Street Scrambler from VIN
914448, Speed Twin, Thruxton TFC
Fault Code
Possible cause
Action
P0914
Gear position sensor short
circuit to ground or open circuit
P0917
Gear position sensor short
circuit to 5 Volt sensor supply
View and note 'freeze-frame' data if
available.
View and note 'sensor' data.
Ensure sensor connector is secure.
Disconnect the engine ECM and proceed to
pinpoint test 1:
Pinpoint Tests
Note:
•
Wiring harness terminal one (black/white wire) is not used when a three wire gear position sensor is
fitted.
Test
1
Result
Reset the neutral position adaption (see
Neutral Position Adaption), clear fault code
and run engine.
Action
Fault cleared
Action complete - quit test
Fault still
present
Proceed to test 2
2 Check cable and terminal integrity:
- Engine ECM pin B18
- Engine ECM pin B23
- Engine ECM pin B34
OK
Disconnect sensor and proceed to test
3
Faulty
Rectify fault, proceed to test 6
3 Check cable for short circuit:
- Engine ECM pin B23 to ground
- Engine ECM pin B34 to ground
OK
Proceed to test 4
Short circuit
Locate and rectify wiring fault, proceed
to test 6
4 Check cable continuity:
- Engine ECM pin B23 to sensor pin 2
- Engine ECM pin B18 to sensor pin 3
- Engine ECM pin B34 to sensor pin 4
OK
Proceed to test 5
Open circuit
Locate and rectify wiring fault, proceed
to test 6
5 Check cable for short circuit:
- Engine ECM pin B23 to ECM pin B34
- Engine ECM pin B23 to ECM pin B18
OK
Renew gear position sensor and
contact pin and proceed to test 6
Short circuit
Locate and rectify wiring fault, proceed
to test 6
6 Reconnect harness, clear fault code and
run engine.
OK
Action complete - quit test
Fault still
present
Contact Triumph
service
Note:
•
When the pin point tests have been completed, reset the neutral position sensor adaption (see Neutral
Position Adaption).
Technical Bulletin 201 Issue 1
5 of 22
Circuit Diagram
3
1
16
32
23
18 17
34 33
48
1
2
1.
2.
3.
1
2
3
4
2
BK
B23
3
KB
B18
4
K
B34
Gear Position Sensor
Engine Electronic Control Module
Engine Electronic Control Module - Connector B
Technical Bulletin 201 Issue 1
6 of 22
Gear Position Sensor Pinpoint Test - Scrambler 1200 XC and Scrambler 1200 XE
Fault Code
Possible cause
Action
P0914
Gear position sensor short
circuit to ground or open circuit
P0917
Gear position sensor short
circuit to 5 Volt sensor supply
View and note 'freeze-frame' data if
available.
View and note 'sensor' data.
Ensure sensor connector is secure.
Disconnect the engine ECM and proceed to
pinpoint test 1:
Pinpoint Tests
Test
1
Result
Reset the neutral position adaption (see
Neutral Position Adaption), clear fault code
and run engine.
Action
Fault cleared
Action complete - quit test
Fault still
present
Proceed to test 2
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TSB/Document ID: SMT-TB201-20DEC2
Replacement Service Bulletin Number:
MFR Communication Date: 2019-12-20
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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