NHTSA ID Number: 10168951
Manufacturer Communication Number: PI1803WX_TSB_R5
TSB/Document Date: 2019-12-09
Summary
TSB: PRODUCT IMPROVEMENT CAMPAIGN PI1803W/X_R5: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X) - This bulletin has been revised to include additional information. This bulletin provides information related to the Technical Service Bulletin previously published in November 2018 (PI1803, Rev 1, 01/02/2018) titled "+?+?Knock Sensor Detection System - ECU Logic Improvement"+?+?. Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles below returns to the dealer with Diagnostic Trouble Code ("+?+?DTC"+?+?), P1326.
Combustion seals must be compressed after installation and before attempting to
install into the cylinder head. Use SST 09353 2B000 (refer to TSB ENG083).
Dipstick Tube & Dipstick:
Prior to installing the new tube,
lubricate the o-ring located at the
bottom of the tube with engine oil.
Install the red dipstick included in
Service Kit I.
Tightening torque of bolt:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 - 1.2 kgf.m)
Intake Manifold:
Prior to installation, replace the intake
manifold gaskets.
Torque bolts in the sequence shown.
Tightening torque of bolts:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
22
42
32
12
52
Page 19 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Exhaust Manifold:
All engines supplied under this
Product Improvement Campaign
have the exhaust manifold studs
configured for SULEV engines.
Using the pictures to the right, check
the exhaust manifold stud location
and quantity. Relocate as required for
ULEV engines and obtain one (1)
extra from the removed engine.
Prior to installation, replace the
exhaust manifold gasket and front
muffler gasket.
Torque nuts in the sequence shown.
SULEV (7 studs)
12
42
62
72
52
32
22
ULEV (8 studs)
22
52
42
62
32
82
72
12
Tightening torque of nuts:
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)
*For 14MY Sorento (XMa) vehicles
only: check the underhood emissions
label and record whether the label
references ULEV or SULEV. This
information is needed to select/order
the correct replacement engine.
On Turbo engines, replace the
turbocharger oil feed line and
gaskets.
Tightening torque of oil feed line bolt:
8.7 – 13.0 lb.ft (11.8 – 17.7 N.m,
1.2 – 1.8 kgf.m)
Tightening torque of oil feed line nuts:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m)
Tightening torque of oil drain line nuts
and bolts:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m)
12
92
42
62
52
72
32
82
22
Torque exhaust manifold nuts in the
sequence shown.
Tightening torque of nuts:
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Page 20 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Oil Cooler Tube Assembly:
New engines may be supplied with a
different oil cooler. Use steps below to
determine the need for a replacement oil
cooler tube assembly.
If the new engine’s (bigger) oil cooler
(A) does not match the old engine’s
(smaller) oil cooler (B), replace the oil
cooler tube assembly with the
improved part. See parts table on
page 23.
If the new engine’s (bigger) oil cooler
(A) matches the old engine’s (bigger)
oil cooler (A), reuse the old engine’s
oil cooler tube assembly.
If the new engine’s (smaller) oil cooler
(B) matches the old engine’s
(smaller) oil cooler (B), reuse the old
engine’s oil cooler tube assembly.
A
B
Drive Plate / Flywheel Bolts:
Replace all seven (7) drive plate
(AT) or flywheel (MT) bolts.
Tightening torque of nuts:
86.8 – 93.9 lb.ft (117.7 – 125.5 N.m,
12.0 – 13.0 kgf.m)
Drive Plate Bolt (A/T)
Flywheel Bolt (M/T)
Torque Converter
If the torque converter has moved
from the fully inserted position,
carefully push inward while rotating
the torque converter until it is
recessed approximately 9/16 – 5/8”
(14 – 16mm) () into the transaxle
case when reinstalling the automatic
transaxle.
Not Fully Inserted
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Fully Inserted
Page 21 of 35
SUBJECT:
5.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Reinstall the assembled engine and transmission/transaxle into the vehicle.
Be sure to:
Fill crankcase with 5W-30 oil (~5.8 quarts).
Fill and bleed the cooling system with 50/50 coolant or mixture appropriate for area.
Pressurize the fuel system before starting the vehicle.
Reset engine adaptive values and perform steering angle sensor calibration.
Refer to TSB ENG190 for information regarding engine replacement practices.
6.
Confirm that the ROM ID is up-to-date. If not, reflash the ECU to the latest ROM ID
available. Refer to PI1803 – Knock Sensor Detection System ECU Logic Improvement.
7.
Verify proper operation of the vehicle with road test, and with the engine ON (running),
erase any stored DTCs (e.g., EPS, ESC, and TPMS) that may have been set by this
procedure. Verify no leaks exist and ensure engine oil and coolant are at their proper
level.
If any DTCs are still active, follow any related diagnosis and repair as needed.
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Page 22 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
AFFECTED VEHICLE RANGE:
Model
Production Date Range
11-13MY Optima (QF/TF)
14MY Optima (QF)
12-14MY Sorento (XMa)
11-13MY Sportage (SL)
August 12, 2010 through September 27, 2013
August 28, 2013 through May 15, 2014
April 19, 2011 through February 10, 2014
December 30, 2010 through August 30, 2013
REQUIRED TOOL:
Tool Name
Tool Part No.
09314 3Q100
Figure
Comments
Refer to TSB ENG083 for
detailed usage instructions
Injector Combustion
Seal Ring Installer
09353 2B000
Pin Tool
91400 00000QQK
Auto-shipped to Dealers
in 10/2018.
Replacements can be ordered
through Mobis Parts America.
Click-Type or
Electronic Torque
Wrench
N/A
Locally Sourced
Auto-shipped to Dealers in
June 2017 for SC147
Engine Noise Tester
SST
GIT1XTDCP005
For replacements, contact
Snap-On Business
Solutions
at (888) 542-1011.
REQUIRED PARTS:
Part
Name
Engine
Long
Block
MY
Model
20112013
20122013
Part Number
2.4GDI
2.0T-GDI
QF, TF
21101 2GK05QQKR
21101 2GK07QQKR
SL
-
21101 2GK07QQKR
XMa
21101 2GK09QQKR
-
QF
21101 2GK06QQKR
21101 2GK08QQKR
XMa
21101 2GK11QQKR
ULEV*
XMA
21101 2GK11QQKR
SULEV*
*See page 19 for details about underhood label check.
-
2014
Part Name
Figure
-
Engine
Part Number
2.4GDI
21111 2GK50QQK
2.0T-GDI
21111 2GK60QQK
Service Kit I
TSB: PI1803W/X (Rev 5) Multiple Models November 2018
Figure
Page 23 of 35
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI1803W/X)
Part Name
Engine
Part Number
Service Kit II
2.4GDI and
2.0T-GDI
21111 2GK70QQK
Drive Plate Bolts
2.4GDI and
2.0T-GDI
Oil Cooler Tube
Assembly
Figure
23311 25050
23231 25200 (MT)
2.4GDI
25470 2G050QQK
(replacement is
conditional,
refer to page 20)
2.0T-GDI
25470 2G650QQK
KS Extension
Harness
2.4GDI and
2.0T-GDI
*91400 2T100QQK
*NOTE: Old part number 91400 2T000QQK has been superseded by new part number 91400 2T100QQK.
WARRANTY INFORMATION (PI1803W1, MIL ON WITH P1326):
N Code: N99 C Code: C99
Claim
Causal
Model
Qty.
Type
P/N
Repair
Description
Labor Op Op
Code
Time
(PI1803W1)
2.4L GDI
MIL ON with P1326, KSDS Wire
180A23R8
Harness Inspection Pass, Engine
Noise Inspection Pass, & KSDS
Extension Harness Install
Opt.
(QF)
2.4L
R
23060
2G400
0
1.1
M/H
(PI1803W1)
2.4L GDI
MIL ON with P1326, KSDS Wire
180A23R0
Harness Inspection Pass, Engine
Noise Inspection Fail, & Engine
Replacement
8.7
M/H
(PI1803W1)
2.4L GDI
MIL ON with P1326, KSDS Wire 180A23R1
Harness Inspection Fail, KSDS
Extension Harness Install
0.8
M/H
Replacement
P/N
Qty.
*91400 2T100QQK
1
21111 2GK50QQK
1
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
- Formulated for engines with 75,000 miles or more, Valvoline...
- Delivers 20% better wear protection and 15% better sludge...
- Extra detergents safeguard against friction, corrosion and...
- Advanced friction-fighting additives help maximize...
- Provides performance benefits for high mileage, new and...
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TSB/Document ID: PI1803WX_TSB_R5
Replacement Service Bulletin Number:
MFR Communication Date: 2019-11-07
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
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