NHTSA ID Number: 10168688
Manufacturer Communication Number: Circular 26L7
TSB/Document Date: 2019-12-06
Summary
Due to a parts catalog error, an incorrect exhaust gas re circulation (EGR) cooler may have been installed during a past service repair visit. Volkswagen will inspect and, if necessary, replace the EGR cooler as a proactive measure to ensure continued emissions compliance.
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen
Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 5 of 12
Campaign Work Procedure
__________
26L7 Emissions Service Action
NOTE
•
These repair instructions may differ from the labor operations and labor times listed in ELSA.
•
Damages resulting from improper repair or failure to follow these work instructions are the dealer’s
responsibility and are not eligible for reimbursement under this action.
•
This procedure must be read in its entirety prior to performing the repair.
•
Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not
identically match all affected vehicles.
•
Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action.
•
When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate
inside the shop to avoid temperature-related component damage/breakage.
Repair Overview
•
Inspect and, if necessary, replace EGR
cooler.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 6 of 12
Required Parts
Criteria
Quantity
Part Number
Part Description
1
059.131.515.FP
EGR Cooler
1
059.131.547.R
Gasket
1
059.131.547.P
Gasket
1
1K0.253.725.E
Clamp
1
059.131.358.B
Gasket
2
N 101.243.06
1
059.131.548.D
Clamp
6
059.129.717.N
Intake Gasket
6
059.129.718.A
Intake Gasket
1
N 908.091.02
1
059.145.215.B
O-Ring gasket
See ETKA
01
Up to 15 L
NOTE
The specified part numbers reflect the status at the start of this recall. Interim updates made in ETKA can cause a
listed part number to become unavailable. In this case, the new part number specified in ETKA should be used.
Required Tools
Shop Crane - Drip Tray
Pry Lever
-VAS6208-
-80-200-
(or equivalent)
(or equivalent)
Cooling System Charge
Kit -VAS6096-
Socket - 27mm
Cooling System Tester Adapter -VAG1274/8-
(or equivalent)
-T40218-
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 7 of 12
Repair Instruction
Section A - Check for Previous Repair
TIP
If Campaign Completion label is present, no further work is required.
•
Enter the VIN in Elsa and proceed to the
“Campaign/Action” screen.
TIP
On the date of repair, print this screen and keep a copy
with the repair order.
•
Confirm the Campaign/Action is open .
If the status is closed, no further work is required.
•
Note the Applicable Criteria ID for use
in determining the correct work to be done and
corresponding parts associated.
•
All Safety Recalls MUST be completed before
starting this Campaign.
Proceed to Section B
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen
dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 8 of 12
Section B – Inspect EGR Cooler
Inspect EGR Cooler:
•
Remove engine cover.
•
From the driver’s side of the vehicle, locate the
part number listed on the EGR Cooler.
o
o
If part number 059.131.515.FP is
present:
Reinstall the engine cover.
Proceed to Section D.
If any other part number is present or
if the part number is unknown:
Proceed to Section C and
replace the EGR Cooler.
NOTE
Use of a borescope or digital camera is advised to
accurately record the EGR Cooler part number. The
part number is partially obscured by the intake
manifold. See the images below for details.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen
Group of America, Inc. and Volkswagen
Canada. All Rights Reserved.
November 2019
26L7 Page 9 of 12
Section C – Replace EGR Cooler
•
See ELSA Repair Manual: Repair Manual >
Engine > 6-Cylinder Diesel Engine (3.0L
Engine, Common Rail, Generation II) > 26
Exhaust System, Emission Controls > Exhaust
Gas Recirculation (EGR) > EGR Cooler,
Removing and Installing
WARNING
The high fuel pressure connections must not be
opened.
CAUTION
When removing components, it is important to not
allow the parts to fall onto the top of the engine. If
parts fall during removal, they must be recovered
using a small magnet. Failure to completely remove
parts falling into the engine components can cause
severe engine damage, which will not be covered by
this campaign.
CAUTION
Do not let any fuel get on components or gaskets
near the engine. This could cause leaks and lead to
further damage.
NOTE
Removal of the dipstick tube from the engine block![]()
is not necessary, but can be removed to increase
clearance if desired.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 10 of 12
EGR Cooler Overview:
•
Note the orientation and location of the new
parts from the chart below.
Part Number
Part Description
059.131.515.FP
EGR Cooler
059.131.547.R
Gasket
059.131.547.P
Gasket
1K0.253.725.E
Clamp
059.131.358.B
Gasket
Oval hexagon socket head bolt
Clamp
N 101.243.06
059.131.548.D
Proceed to Section D.
Section D – Campaign Completion Label
Install Campaign Completion Label
•
Fill out and affix Campaign Completion
Label, part number CAMP 010 000, next to
the vehicle emission control information
label.
TIP
Ensure Campaign Completion Label does not
cover any existing label(s).
Proceed to Section E
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen
dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 11 of 12
Section E - Parts Return/Disposal
Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local
requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and
the Part Destruction and Core Disposition Report for Canada.
Proceed to Section F (California only).
Section F – California Only Requirements
CALIFORNIA ONLY Requirements for Emissions Campaigns Having Customer Notification
The California Air Resources Board and the Department of Motor Vehicles (DMV) require emissions-related
campaigns to be completed prior to vehicle registration renewal. When campaign work is done you must provide
the owner with a signed “Vehicle Emission Recall – Proof of Correction” certificate (RC EMIS_CAL VW
).
Certificates can be ordered at no cost online via the Compliance Label Ordering portal at www.vwhub.com.
TIP
Ensure owners are aware of the importance of retaining the completed certificate for their records. It should be
mailed to the California DMV only upon request.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
November 2019
26L7 Page 12 of 12
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TSB/Document ID: Circular 26L7
Replacement Service Bulletin Number:
MFR Communication Date: 2019-11-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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