NHTSA ID Number: 10167363
Manufacturer Communication Number: NTB17-034j
TSB/Document Date: 2019-11-08
Summary
2013-2017 VERSA SEDAN, AND 2014-2017 VERSA NOTE; CVT JUDDER AND/OR P0746/P0965/P17F0/P0846 STORED This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin.
Bolt torque:
5.6 N•m (0.60 kg-m, 50 in-lbs.)
Transmission
Range Switch
o Remove the adjustment tool
when complete.
4 Install the manual lever to the manual
shaft.
a. Set the original manual lever onto the
manual shaft.
b. Install the washer and the lock nut.
Part number
facing out
c. Torque the lock nut.
Nut torque:
16.3 N•m (1.7 kg-m, 12 ft-lbs.)
Figure 3V
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Install Exterior CVT Parts
1. Install the differential side oil seal to the CVT case (Figure 1W).
Use a new oil seal (non-reusable). See Reference # 18 in the KIT PARTS
REFERENCE TABLE.
CAUTION:
Apply CVT Fluid to the oil seal before installation.
Drive the differential side oil seal in until the amount of oil seal protrusion from
the CVT case edge matches dimension C shown in Figure 1W.
CVT Case
Differential Seal
Installer #J-52281
Dimension C: 1.8 ± 0.5 mm,
(0.071 ± 0.020 in)
Figure 1W
2. Install the differential side oil seal to the converter housing (Figure 2W).
Use a new oil seal (non-reusable). See Reference # 18 in the KIT PARTS
REFERENCE TABLE.
CAUTION:
Apply CVT Fluid to the oil seal before installation.
Drive the differential side oil seal in until the amount of oil seal protrusion from
the torque converter housing edge matches Dimension D shown in Figure 2W.
CVT Case
Differential Seal
Installer #J-52281
Dimension D: 1.8 ± 0.5 mm,
(0.071 ± 0.020 in)
Figure 2W
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3. Install the torque converter housing oil seal to the torque converter housing (Figure 3W).
Use a new oil seal (non-reusable). See Reference # 17 in the KIT PARTS
REFERENCE TABLE.
CAUTION:
Apply CVT Fluid to the oil seal before installation.
Drive the converter housing oil seal evenly so that converter housing oil seal sits
below the case by Dimension E as shown in Figure 3W.
CVT2 Oil Pump
Seal Installer
#J-52278
Dimension E: 1.3 ± 0.5 mm,
(0.051 ± 0.020 in)
Figure 3W
CVT fluid filter
4. Install a new fluid filter to the CVT case.
Make sure a grommet is attached to
the fluid filter.
Apply CVT Fluid to the grommet of
the fluid filter.
NOTE: See Reference # 16 in the KIT
PARTS REFERENCE TABLE.
Figure 4W
5. Install the new O-ring to the fluid filter
cover.
Apply CVT fluid to the O-ring.
NOTE: See Reference # 15 in the KIT
PARTS REFERENCE TABLE.
Figure 5W
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6. Install the fluid filter cover to the CVT
case as follows:
Side cover tab
a. Locate the tab of the fluid filter cover
near the tab of the side cover as
shown in Figure 6W.
b. Push the fluid filter cover onto the
CVT case.
c. Rotate the fluid filter cover clockwise,
and then match the bolt hole of the
fluid filter cover and the bolt hole of
the CVT case.
Fluid filter
cover tab
Figure 6W
Confirm that the fluid filter tab is
underneath the side cover tab.
Fluid filter tab underneath
the side cover tab
Fluid filter
cover bolt
d. Install the original bolt.
16 mm (0.6 inches) long bolt.
Bolt torque:
6.8 N•m (0.70 kg-m, 60 in-lbs.)
Fluid filter cover
Figure 7W
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7. Install new O-rings to the original output speed sensor, primary pulley speed sensor and
secondary pulley speed sensor and then install them to the CVT.
Use new O-rings (non-reusable).
NOTE: See Reference # 19 in the KIT PARTS REFERENCE TABLE.
Apply CVT Fluid to the O-rings before installation.
16 mm (0.6 inches) long bolts.
Bolt torque: 5.6 N•m (0.60 kg-m, 52 in-lbs.)
Primary speed sensor
Secondary speed sensor
Figure 8W
Output speed sensor
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8. Place the CVT on a work surface with the
oil pan side facing down.
9. Install the original torque converter.
CAUTION: Locate the two oil pump
engagement tabs on the end of the
torque converter snout horizontally while
inserting to avoid damaging the torque
converter oil seal.
Figure 9W
10. Measure dimension A to confirm that the
torque converter is installed to the correct
position.
Dimension A: 14.4 mm (0.567 in)
Figure 10W
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Install the CVT Assembly
1. Install the CVT assembly into the vehicle.
Skip to TCM Reprogramming on page 103 if the belt inspection was OK.
Refer to the ESM for CVT installation, TRANSMISSION & DRIVELINE >
TRANSAXLE & TRANSMISSION > CVT: RE0F11A > UNIT REMOVAL AND
INSTALLATION.
2. Flush the CVT cooler.
IMPORTANT: A CVT Cooler flush is required. Refer to the ESM for CVT cooler flush,
TRANSMISSION & DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11A
> BASIC INSPECTION > CVT FLUID COOLER SYSTEM > CVT FLUID COOLER
FLUSH > CVT FLUID COOLER CLEANING PROCEDURE
3. Connect both battery cables, negative cable last.
4. Refer to the ESM for filling and adjusting the CVT fluid level, TRANSMISSION &
DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11A > PERIODIC
MAINTENANCE > CVT FLUID.
5. Reset/reinitialize systems as needed.
Refer to the ESM, ELECTRICAL & POWER CONTROL > POWER SUPPLY,
GROUND & CIRCUIT ELEMENTS, BASIC INSPECTION > INSPECTION AND
ADJUSTMENT > ADDITIONAL SEVICE WHEN REMOVING BATTERY
NEGATIVE TERMINAL for a listing of systems that require reset/initialization after
reconnecting the 12V battery.
This list often includes items such as radio, power windows, clock, sunroof, etc.
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ADDITIONAL SERVICE WHEN REPLACING CONTOL VALVE OR TRANSAXLE
ASSEMBLY
The following procedures, starting on the next page, must be performed in this order:
All Applied Models
a. TCM REPROGRAMING….…………………………………………....……….Page 103
b. CONTROL VALVE REPLACEMENT……….………..…………….…………Page 123
c. ERASING LEARNING VALUE…………………………………………………Page 128
d. CONFORM CVTF DETERIORTN……………………………..………………..Page 130
e. AUXILIARY GEARBOX CLUTCH POINT LEARNING………………..……..Page 133
f. Erase DTCs…………………………………………………………..……..….....Page 135
Proceed to the next page.
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TCM Reprogramming
IMPORTANT: Repairs performed for this bulletin require CONSULT-III plus (C-III plus)
Diagnostic result reporting function-Setting be turned ON and Diagnosis (All Systems) be
performed. If not done, it may result in a repair being non-warrantable.
IMPORTANT: Before starting, make sure:
ASIST on the CONSULT PC has been synchronized (updated) to the current date.
All C-III plus software updates (if any) have been installed.
The CONSULT PC is connected to the internet (Wi-Fi, or cable).
1. Connect the plus Vehicle Interface (plus VI) to the vehicle.
CAUTION: Make sure the plus VI is securly connected. If the plus VI connection is
loose during reprogramming, the process will be interrupted and the TCM may be
damaged.
2. Connect the AC Adapter to the CONSULT PC.
CAUTION: Be sure to connect the AC Adapter. If the CONSULT PC battery voltage
drops during reprogramming, the process will be interrupted and the TCM may be
damaged.
3. Connect a battery maintainer or smart charger, set to reflash mode or a similar setting,
to the vehicle battery.
CAUTION: Be sure the battery maintainer or smart charger is connected securely to
the battery. Make sure the battery voltage stays between 12.0V and 15.5V during
reprogramming. If the battery voltage goes out of this range during reprogramming,
the TCM may be damaged.
4. Turn OFF all external Bluetooth® devices (e.g., cell phones, printers, etc.) within range
of the CONSULT PC and the VI.
CAUTION: Make sure to turn OFF all external Bluetooth® devices. If Bluetooth®
signal waves are within range of the CONSULT PC and the VI during
reprogramming, reprogramming may be interrupted and the TCM may be damaged.
5. Turn the ignition ON with the engine OFF.
The engine must not start or run during the reprogramming procedure.
6. Turn OFF all vehicle electrical loads such as exterior lights, interior lights, HVAC,
blower, rear defogger, audio, NAVI, seat heater, steering wheel heater, etc.
IMPORTANT: Make sure to turn OFF all vehicle electrical loads. Make sure the
battery voltage stays between 12.0V and 15.5V during reprogramming. If the battery
voltage goes out of this range during reprogramming, the TCM may be damaged.
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7. Turn ON the CONSULT PC.
8. Select CONSULT-III plus (open C-III plus).
9. Wait for the plus VI to be recognized.
Serial number will display when the plus VI is recognized.
Plus VI is
recognized
Figure 1
10. Select Re/programming, Configuration.
Step
10
Figure 2
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11. Use arrows (if needed) to view and read all precautions.
12. Check the box confirming the precautions have been read.
13. Select Next.
Step
11
Step
12
Step
13
Figure 3
14. If the screen in Figure 4 displays, select Automatic Selection(VIN).
If the screen in Figure 4 does not display, skip to step 15 on the next page.
Step
14
Example
Figure 4
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15. Make sure VIN or Chassis # matches the vehicle’s VIN.
16. If the correct VIN is displayed, select Confirm.
Step 15
Verify here
Step
16
Figure 5
17. Select Confirm.
Step
17
Figure 6
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18. Select TRANSMISSION.
Step
18
Figure 7
19. Select Reprogramming.
Step
19
Figure 8
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20. Follow the on-screen instructions; maintain the following conditions:
a.
b.
c.
d.
Turn the ignition ON, with the engine OFF.
Press the brake pedal.
Press accelerator pedal between ¼ and ½.
Put the shift selector in R.
21. Select Start.
Step
21
Figure 9
22. When COMPLETED is displayed, select Next.
Step
22
Figure 10
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23. Operate the ignition per the on screen instructions.
Ignition status
Timer
Progress display
Figure 11
24. When OK is displayed, select Next.
Step
24
Figure 12
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25. Move the shift selector to P, then select Next.
Step
25
Figure 13
26. Operate the shift selector per the on-screen instructions.
a. Move the shift selector; P>R>N>D>P
b. Confirm the center display meter indicates the correct selector position.
27. Select Next.
Step
26
Step
27
Figure 14
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28. Find the TCM Part Number
(see Figure 15) and write it
on the repair order.
NOTE: This is the current
Part Number (P/N).
29. Compare the P/N you wrote
down to the numbers in the
Current TCM Part Number
column in Table B below.
Step
28
Step
31
Figure 15
30. Comparison results:
If there is a match, continue with the reprogramming procedure.
If there is not a match, reprogramming is not needed. Skip to CONTROL VALVE
REPLACEMENT on page 123.
Table B
MODEL
YEAR
2013
Versa
Sedan
2014
2015
2016
2017
2014
Versa
Note
2015
2016
2017
CURRENT TCM PART NUMBER: 31036 9KB1B, 9KB1C, 9KB1D, 9KB9C, 9KB9D, 9KB9E, 9KJ9C, 9KJ9E
3BE8E
3BE0A, 3BE0B, 3BE8B, 3BE8E, 3BE9A, 3BE9C
9KE0A, 9KE0B, 9KE0C, 9KE8D, 9KE8E, 9KE9B, 9KE9C, 9KE9E
9KN0A, 9KN0B, 9KN0C, 9KN6A, 9KN6B, 9KN8B, 9KN8C, 9KN8D
9KN8E
9KN2A, 9KN2B, 9KN2C, 9KN6E, 9KN7E
3VB2A, 3VB2B, 3VB2C, 3VB6C, 3VB6E, 3VB8C, 3VB9D
3WC5E, 3WC9B
3VB5C, 3VB5D, 3VB6A, 3WC6E
3VB9A, 3VB9B, 3VB9C, 3VB9E, 3WC9D
3VB4A, 3VB4B, 3VB4C, 3VB4D, 3VB5B, 3VB7A
3WC7A, 3WC7E, 3WC8E, 3WC9E
9ME0A, 9ME0B, 9ME0C, 9ME8E, 9ME9E
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31. Select Save.
32. Use arrows (if needed) to view and read all precautions.
33. Check the box confirming the precautions have been read.
34. Select Next.
Step
32
Step
33
Step
34
Figure 16
35. Read the Current Part Number and Part Number After Reprogramming. They
should be different.
36. Select Next.
Step 35
These numbers
should be
different
Step
36
Figure 17
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37. Make sure OK is highlighted green (battery voltage must be between 12.0 and 15.5
Volts).
38. Select Next.
IMPORTANT: Battery voltage must stay between 12.0 and 15.5 Volts during
reprogramming or TCM reprogramming may be interrupted and TCM may be damaged.
Monitor battery
voltage here
Step
37
Step
38
Figure 18
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TSB/Document ID: NTB17-034j
Replacement Service Bulletin Number:
MFR Communication Date: 2019-10-09
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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