NHTSA ID Number: 10166366
Manufacturer Communication Number: ZKA-TI-090519
TSB/Document Date: 2019-10-21
Summary
Technical Instructions: TECHNICAL INSTRUCTIONS FOR CUSTOMER SUPPORT PROGRAM ZKA CERTAIN 2011 THROUGH 2015 MODEL YEAR TACOMA COVERAGE FOR VEHICLE FRAME CORROSION PERFORATION
1
1
1
1
1
1
1
1
2
4
1
2
2
4
9
2
4
6
2
2
4
4
1
1
2
3
4
Front Suspension
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Brake Tubes
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Spare Tire Carrier
Spare Tire Carrier
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
ABS
Wire Harness Brackets
Rear Suspension
Wire Harness Brackets
Wire Harness Brackets
Propeller Shaft
Front Suspension
Brake Tubes
Wire Harness Brackets
Wire Harness Brackets
Wire Harness Brackets
Under Cover
Front Suspension
Front Suspension
Fuel Tank
Shift Lever
Shift Lever
Brake Tubes
Brake Tubes
Brake Tubes
15
17,18,20
17,18,20
17,18,20
17,18,20
17,18,20
17,18,20
17,18,20
17,18,20
17
17
18-21
18-21
20
20
17
17
18-21
18-21
20
20
14
15
14
15
14
14
14
14
13
13
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
16
23
23
25
14
17-20,22
23
23
23
13
15
14
22
26
26
17
18,19
20,21
6
Parts Kits:
Part Number
Part Description
Quantity
04008-07235
Parts Kit No.1 – Common Replacement Kit D
1
The kit listed above includes the following parts:
Part Number
90910-03001
91671-80814
94151-21001
90412-10289
77285-35760
Part Number
04008-22104
Part Description
Bolt (For Front Engine Mount)
Bolt (For Rear Engine Mount)
Nut (For Front Engine Mount)
Way (For Front Brake Tube)
Clamp, Fuel Tube, No.1
Qty
4
4
4
2
1
Illustration Name
Engine Mounting
Engine Mounting
Engine Mounting
Brake Tubes
Fuel Tubes
Part Description
Parts Kit No.2 – Common Replacement Kit E
Page
24
24
24
17-21
22
Quantity
1
The kit listed above includes the following parts:
Part Number
90069-08019
90080-11555
90412-10276
90949-A1006
90468-A0007
90171-A0005
90171-A0005
90080-17215
90177-A0010
90119-A0169
51719-04010
90178-A0044
90119-A0192
90119-A0249
90210-A0002
90210-A0004
Part Number
04006-46104
Part Description
Packing (For Radiator Drain Cock)
Bolt (For Steering Intermediate Shaft)
Way, 2 (For Rear Brake Tube)
Clamp, Brake Tube, No.10
Clip (For Brake Tube)
Nut, Castle (For Front Lower Ball Joint RH)
Nut, Castle (For Front Lower Ball Joint LH)
Nut (For Front Suspension Support)
Nut (For Rear Shock Absorber)
Bolt (For Spare Tire Carrier)
Holder, Body Support Bracket
Nut (For Front Bumper Extension)
Bolt (For Rear Bumper)
Bolt (For Fuel Tank Band)
O Ring (For Discharge Hose Sub-Assy)
O Ring (For Suction Hose Sub-Assy)
Qty
1
2
1
3
4
1
1
6
2
4
2
6
6
2
1
1
Illustration Name
Radiator
Power Steering
Brake Tubes
Brake Tubes
Brake Tubes
Front Suspension
Front Suspension
Front Suspension
Rear Suspension
Spare Tire Carrier
Cab Mounting
Front Bumper
Rear Bumper
Fuel Tank
Air Conditioning
Air Conditioning
Part Description
Parts Kit No.3 – JPN Source Parts Kit 4 (4WD)
Page
26
24
17-21
17-21
17-22
14,15
14,15
14,15
16
13
13
26
26
22
26
26
Quantity
1
The kit listed above includes the following parts:
Part Number
12157-10010
90430-24003
90311-47027
90311-47026
43514-28010
43514-28010
95381-04045
Part Description
Gasket, Front Differential Filler Plug
Gasket, Front Differential Drain Plug
Seal, Oil (For Differential Side Gear Shaft)
Seal, Oil (For Differential Side Gear Shaft)
Cap, Front Axle Hub Grease, RH
Cap, Front Axle Hub Grease, LH
Cotter Pin (For Front Drive Shaft)
Qty
1
1
1
1
1
1
2
Illustration Name
Front Differential
Front Differential
Front Differential
Front Differential
Front Suspension
Front Suspension
Front Suspension
Page
24
24
24
24
15
15
15
7
Parts Kits (Continued):
Part Number
04001-71404
Part Description
Parts Kit No.4 – JPN Source Parts Kit 2 (2WD)
Quantity
1
The kit listed above includes the following parts:
Part Number
95381-03025
48190-25010
48190-25010
48198-25010
48198-25010
95381-03230
Part Number
04001-71504
Part Description
Cotter Pin (For Tie Rod End)
Cam, Front Suspension Camber Adjust, No.1 RH
Cam, Front Suspension Camber Adjust, No.1 LH
Cam, Front Suspension Camber Adjust, No.2 RH
Cam, Front Suspension Camber Adjust, No.2 LH
Cotter Pin (For Front Suspension Lower Arm)
Qty
2
2
2
2
2
2
Illustration Name
Power Steering
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Part Description
Parts Kit No.5 – JPN Source Parts Kit 3 (4WD and Pre-Runner)
Page
24
14
14
14
14
14
Quantity
1
The kit listed above includes the following parts:
Part Number
95381-03225
48190-60020
48190-60020
48198-60011
48198-60011
48409-60020
48452-35020
95381-03230
Part Number
04008-22304
Part Description
Cotter Pin (For Tie Rod End)
Cam, Front Suspension Camber Adjust, No.1 RH
Cam, Front Suspension Camber Adjust, No.1 LH
Cam, Front Suspension Camber Adjust, No.2 RH
Cam, Front Suspension Camber Adjust, No.2 LH
Cam Sub-Assy, Front Suspension Toe Adjust
Plate, Front Suspension Toe Adjust, No.2
Cotter Pin (For Front Suspension Lower Arm)
Qty
2
1
1
1
1
2
2
2
Illustration Name
Power Steering
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Front Suspension
Part Description
Parts Kit No.6 – USA Source Parts Kit 5 (1GR)
Page
24
15
15
15
15
15
15
15
Quantity
1
The kit listed above includes the following parts:
Part Number
Part Description
Qty
17176-0P030
Gasket, Air Surge Tank to Intake Manifold
1
17451-0D020
Gasket, Exhaust Pipe
1
90080-10291
2
90080-11180
Bolt (For Exhaust Pipe Stopper Bracket)
2
Part Number
04008-22504
Illustration Name
1GR-FE Exhaust
System
1GR-FE Exhaust
System
1GR-FE Exhaust
System
1GR-FE Exhaust
System
Part Description
Parts Kit No.7 – USA Source Parts Kit 7 (2TR)
Page
25
25
25
25
Quantity
1
The kit listed above includes the following parts:
Part Number
Part Description
Qty
90080-43033
Gasket (Exhaust Pipe)
1
90080-10064
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TSB/Document ID: ZKA-TI-090519
Replacement Service Bulletin Number:
MFR Communication Date: 2019-09-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
MFR Component System:
MFR Component Subsystem:
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