NHTSA ID Number: 10165486
Manufacturer Communication Number: K05234659
TSB/Document Date: 2019-09-30
Summary
Mack
Chassis - Vehicle with Diagnostic Trouble Code (DTC) P2002-00, Diagnostic Instructions - US10+OBD13 Emssions ONLY, Model Years 2013 (Rare), 2014
Solution K05234659
Thursday, August 29, 2019 8:49:09 PM CEST
** SOLUTION **
Title
Mack
Chassis - Vehicle with Diagnostic Trouble Code (DTC) P2002-00, Diagnostic
Instructions - US10+OBD13 Emssions ONLY, Model Years 2013 (Rare), 2014
Mack
Models
CHU - Pinnacle, Axle back , CXU - Pinnacle, Axle front , GU - Granite
Mack
Model
Emission Standard
Emission Standard
US10+OBD13
MP8
** SOLUTION **
DTC P2002 - Diesel particulate filter efficiency below threshold (Bank 1) may log on
Cause
US10+OBD2013 emissions chassis. This diagnostic routine is meant to detect potential
damage to the Diesel Particulate Filter (DPF) or indicate an incorrect Diesel Oxydation
Catalyst (DOC) or DPF installed on the vehicle.
Solution
Conditions
• Vehicle emissions level should be verified to be US10+OBD13. Emissions level can be found in
Premium Tech Tool (PTT) as shown below:
• Vehicles affected will have the following Engine Control Module (EMS) Main Software Part
Numbers 23036507.
• P2002 must be either:
- Active with Confirmed status True.
- Inactive with greater than 3 counts and Confirmed status True.
Confirmed status True
Important Notes
• If P2002 is Confirmed status False it is not the source of the issue that resulted in the shop visit. DO
NOT troubleshoot the code. Review the DTC Readout for codes that may be related.
• If P2002 is Inactive the latest evaluation passed and may indicate an issue that resolved itself. The
number of counts should then be considered as an indication of an intermittent problem.
For an Active and Confirmed Code:
Inspect the following items:
1. Ensure the correct DPF and DOC are installed.
• Both parts should be OEM. Third-party aftermarket parts do not always meet factory
specifications and can be the source of the code.
• Take pictures of the DPF faces and the part numbers of both the DOC and DPF for
documentation.
2. Verify that there is no evidence of soot passing through the DPF.
3. Check the connections and pipes for the DPF Differential Pressure Sensor. Make certain that there
are no leaks or damage, and the tubes and the sensor itself are not clogged, crimped, or otherwise
blocked.
4. Make sure the DPF Differential Pressure Sensor is reading correctly and free of any electrical faults.
5. Check for documentation that the DPF was cleaned per service recommendations.
Any issues found in the items above should be corrected prior to proceeding further with
diagnosis.
If all the items above are determined to be correct:
If this is the vehicle's first visit for P2002 and the code is confirmed and active, clear the
DTC and release the vehicle after confirming and documenting the five items in the section
above. Do not proceed with the below steps.
1. Record a Sensor and Parameter Values Monitor.
• The road test should last approximately one hour.
• The test should follow both city and highway duty cycles.
- This includes stop-and-go driving as well as steady highway speeds.
2. Verify the DTC status following the road test:
• Did the code recur during the road test?
• How many counts logged during the road test?
3. Start an eService case.
• The eService case MUST INCLUDE:
• A thorough description of the problem.
• A current DTC Readout from the time the vehicle arrived.
• All of the information gathered during the inspection steps above.
- This includes the DPF and DOC pictures.
• The road test data.
• DTC status information as seen following the road test.
Cases submitted with incomplete information may be refused.
Internal comments (BO)
FOR DEALER TECHNICAL SUPPORT:
If vehicle has come in as repeat P2002 Active and Confirmed, we would recommend
replacing both DOC and DPF on the vehicle and send it back to power-train engineering
for analysis. Inspection steps 1-5 with good documentation is essential before we
recommend DOC/DPF replacement. If we start seeing more than 10 DOC/DPF changes
are required per month, please let product specialist know to plan visit and data
collection.
NA_Sister solutions
K70734554
Solution visibility
Dealer distribution
Function(s)/component(s) affected
Function affected
Function Group
DOC , DPF
Function Group
254 catalytic converter; exhaust emission control equipment , 258 emissions aftertreatment , 2841 Electronic Control Unit , 2846 Sensor
Customer effect
Main customer effect
soot , regeneration , fault code/display
Fault Codes And Error Codes
OBDII Diagnostic Trouble
Codes (P, U, B Format)
P2002-00
Conditions
Vehicle operating mode
Frequency of occurrence of
problem
Other conditions
when driving , when stationary
random
after a workshop procedure on the vehicle
Administration
Author
RU4469V
Dealer ID
RU4469V
Last modified by
A241298
Creation date
08-08-2019 21:08
Date of last update
28-08-2019 13:08
Review date
01-06-2020 00:06
Status
Published
NA_Reviewer
ut0031h
NA_Author_Group
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TSB/Document ID: K05234659
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-28
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
MFR Component System:
MFR Component Subsystem:
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