NHTSA ID Number: 10165169
Manufacturer Communication Number: 122-E2L9P-09
TSB/Document Date: 2019-09-23
Summary
Instructions for installing the Porsche
Roof Box on applicable models with an already installed roof transportation system
Installation and Conversion Instructions
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Roof Box 320
Revision:
This bulletin replaces bulletin Group 6, #28/14, dated August 23, 2016.
This revision now includes Cayenne (9YB) Coupe models.
Model Year:
As of 2003
Vehicle Types:
•
•
•
•
•
•
•
•
•
Concern:
Macan (95B) – all models with roof rails (I-no. 3S1/3S5) or with roof transport system (5W1/5W4)
911 Carrera (991)/Turbo (991) – all models, body type: Coupé ONLY with roof transport
system (549)
911 Carrera (997)/Turbo (997) – all models, body type: Coupé ONLY with roof transport
system (549)
Panamera (971) – all models with short wheelbase and with roof transport system (549)
Panamera (970) – all models with short wheelbase and with roof transport system (549)
Cayenne (9YA) – all models with roof rails (3S1/3S2) and roof transport system (5W1/5W4)
Cayenne (9YB) – all Coupé models with roof transport system (TEQUIPMENT)
Cayenne (92A) – all models with roof rails (3S1/3S5) or with roof transport system (5W1/5W4)
Cayenne (9PA) – all models with roof rails (3S7) or with roof transport system (3S8)
Instructions for assembly and use
Figure 1
Note:
A roof box 320 ( Figure 1) can be fitted on the base carriers (roof rail bars or roof transport system,
referred to below simply as "roof transport system") of the vehicles specified above.
The roof box 320:
•
was tested on the vehicles specified above and adapted accordingly;
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•
•
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Parts Info:
Installation and Conversion Instructions
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increases the luggage space of the vehicle by approx. 11.3 cu. ft. (320 liters);
can be opened from either longitudinal side;
has air ducts running lengthways, which minimize drag and interfering driving noises;
has a safety closing system. The key can be removed only when the lid of the roof box 320 is closed
properly. To close the lid properly, all six closing points must be closed and the key must be at the
"locked" position.
958.044.000.25
Roof box 320 –color: black–, set
958.044.000.26
Roof box 320 –color: Platinum Look–, set
Parts List:
Figure 2
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———
1x
Roof box 320 Figure 2 -1-
955.044.000.59
1x
Spare key, set (2 keys with key code) Figure 2 -2-
———
3x
Tension strap Figure 2 -3-
———
1x
Warning (sticker) Figure 2 -4-
———
4x
T-bolt, M8 x 55 Figure 2 -5-
———
4x
Clamping piece Figure 2 -6-
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Installation and Conversion Instructions
Spare Parts:
Note:
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———
8x
Butterfly nut, M8 Figure 2 -7-
———
1x
Instructions for assembly and use (not shown)
958.044.000.21
1x
Assembly kit (small parts/spare parts), set comprising:
———
3x
Tension strap Figure 2 -3-
———
4x
T-bolt, M8 x 55 Figure 2 -5-
———
4x
Clamping piece Figure 2 -6-
———
4x
Butterfly nut, M8 Figure 2 -7-
6
The keys ( Figure 2 -2-) can be re-ordered if lost by specifying the part number and the code "Nxxx"
(possible codes range from N001 to N200) specified on the lock cylinder.
Technical Data: •
•
•
•
1
Max. length: 2,060 mm
Max. width: 840 mm
Max. height: 340 mm
Empty weight: 39.9 lbs (18 kg)1
Observe permissible roof load for the vehicle ( Owner’s Manual, section on 'Weights')!
WARNING
Improper loading and fitting of the roof transport system or add-on modules
•
Danger of objects falling down
•
Danger of objects sticking out
Load the roof transport system or add-on modules in such a way that the load does not project over the
sides of the roof area.
Select the distances between several add-on modules mounted next to each other so that the transported
items cannot bump against each other during the trip.
Secure load sufficiently to prevent it from shifting during the trip.
Check the roof transport system or add-on modules regularly before each trip and during an extended
trips to make sure they are seated correctly and securely on the vehicle.
CAUTION
Driving with a roof load
•
Higher center of gravity
•
Larger area exposed to the wind
•
Different vehicle handling
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Adapt driving style accordingly.
Read the speed instructions and general information on the "Roof transport system" in the Owner's
Manual.
Information
Please inform the customer of this accordingly.
Work Procedure: 1
Preparing roof box 320 for mounting
Information
When opening, make sure that the opposite lock is locked.
1.1
Unpack the roof box and unlock it with one of the keys supplied. Turn the key clockwise to do
this.
1.2
Fit the clamping pieces
1
2
3
4
5
6
1.2.1
– Perforated strips
– Guide in the roof box floor
– Desired breaking point (bore) in the
perforated strip
– T-bolt, M8 x 55
– Clamping piece
– Butterfly nut, M8
Move all four perforated strips
into the guides so that the center
desired breaking point (bore) is
centered in the cut-out on the guide.
Figure 3
1.2.2
Press a T-bolt (M8 x 55) through the desired breaking point (bore) from below.
1.2.3
Fit clamping piece onto the thread of the T-bolt.
1.2.4
Loosely fit M8 butterfly nut ( Figure 3).
Fit the remaining 3 clamping pieces in the same way.
1.3
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Lock roof box 320.
2
Fit roof transport system on the vehicle ( Owner’s Manual, section on 'Roof Transport System').
3
ONLY for Cayenne (9PA; MY 2003 – 2010): Position roof carrier
systems on the vehicle.
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Installation and Conversion Instructions
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Vehicles with roof transport system
arrow –
1–2 –
3–6 –
X
–
Cut-out in guide rail
Groove in guide rail for carrier
(front)
Groove in guide rail for carrier
(rear)
Control dimension approx. 800 mm
3.1.1
Open side roof transport system
caps on the roof transport system
carrier
.
3.1.2
Fit the front/rear carrier
into the
large cut-out on the guide rail (
Roof transport system on the
Cayenne (9PA) -arrow-) and push
it forward or back towards the side
grooves in the guide rails ( Roof
transport system on the Cayenne
(9PA) -top-).
You will feel slight resistance and
hear a click at these positions.
•
•
Roof transport system on
the Cayenne (9PA)
Position of front carrier
: front groove ( Roof transport system on the
Cayenne (9PA) -1-)
Position of rear carrier
: second groove after the large cut-out ( Roof
transport system on the Cayenne (9PA) -4-)
3.1.3
Check gap X between the carriers ( Roof transport system on the Cayenne (9PA)
-bottom-).
Gap X: Control value 800 mm +/-5 mm
3.1.4
Decide which side (driver’s or passenger’s side) you want to fit the add-on modules
(roof box, bicycle rack, etc.) on and close the cap on the carrier
on the opposite
side.
This secures the carrier
and prevents it from moving lengthways.
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TSB/Document ID: 122-E2L9P-09
Replacement Service Bulletin Number:
MFR Communication Date: 2019-08-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE:BODY:ROOF AND PILLARS
MFR Component System:
MFR Component Subsystem:
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