Loading...

NHTSA ID Number: 10164883

Manufacturer Communication Number: JLG_Dealer Packa

TSB/Document Date: 2019-09-16


Summary

Dealer Package: August 8, 2019 JLG Phase 2 Launch for Certain 2011 - 2013 Model Year LexuseBay logo GX 460 vehicles. Condition There is a possibility that moisture in the air may cause a filter in the vehicle emissions system to degrade. This degradation could cause damage to other parts of the vehicle emission system and illuminate the check engine light (Malfunction Indicator Light). Remedy Any authorized LexuseBay logo dealer will replace the filter in the air injection pump with one of an improved design and replace the air switching valves in the vehicle emissions system FREE OF CHARGE. The dealer will also inspect the air injection pump for damage and may replace the air injection pump, as needed, FREE OF CHARGE. Covered Vehicles There are approximately 39,200 vehicles covered by this Special Service Campaign. There are approximately 200 vehicles involved in this Special Service Campaign were distributed to Puerto Rico. Owner Letter Mailing Date Refer to the table below for additional details regarding owner notification timing. A sample of the owner notification letter has been included for your reference.


If the PDF is very large, it may not load in the preview below.

Download PDF [909.57 KB]


Some older TSBs had multiple PDFs — visit the NHTSA Website to view all PDFs.

If the TSB PDF does not show, download or view it on the NHTSA Website.

Click on the (+) Plus Sign

Then Click on Associated Document(s)


SaleBestseller No. 1
Mobil 1 Advanced Full Synthetic Motor Oil 5W-30, 5 Quart
  • Mobil 1eBay logo advanced full-synthetic motor oil 5W-30 utilizes...
  • Helps protect critical engine parts for up to 10,000 miles...
  • Meets ILSAC GF-6 standards to help provide low-speed...
  • Mobil 1eBay logo is specially formulated to help remove sludge and...
  • Provides excellent internal engine heat protection (up to...
SaleBestseller No. 2
Valvoline High Mileage with MaxLife Technology SAE 5W-20 Synthetic Blend Motor Oil 5 QT
  • MaxLife Technology prevents engine breakdown with 40% better...
  • Includes seal conditioners to reduce oil consumption and oil...
  • Added detergents reduce sludge, corrosion, rust and deposits...
  • Advanced friction-fighting additives help maximize...
  • Meets or exceeds all requirements of ILSAC GF-6A, API SP...

This product presentation was made with AAWP plugin.


Search NHTSA Database for Recalls

View Latest Recalls


Search NHTSA Database for Vehicle Investigations

View Latest Vehicle Investigations


Search NHTSA Database for Vehicle Complaints

View Latest Vehicle Complaints


TSB/Document ID: JLG_Dealer Packa

Replacement Service Bulletin Number:

MFR Communication Date: 2019-08-08

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

MFR Component System:

MFR Component Subsystem:


Previous TSB

Next TSB



◄ IMPORTANT UPDATE ►
The attached Dealer Letter has been updated. Refer to the details below.
DATE
August 8, 2019

TOPIC
JLG Phase 2 Launch for Certain 2011 – 2013 Model Year LexuseBay logo GX 460 vehicles.

The most recent update in the attached Dealer Letter will be highlighted with a red box.
Please review this notification with your staff to assure that all relevant personnel have been briefed regarding this subject.
Thank you for your cooperation.

© 2019 ToyotaeBay logo Motor Sales, USA

LexuseBay logo, A Division of ToyotaeBay logo Motor Sales, USA, Inc.
6565 Headquarters Drive
Plano, TX 75024
(469) 292-4000
Original Publication Date: May 2, 2019
To:

All LexuseBay logo Dealer Principals, General Managers, Pre-Owned Managers, Service Managers, Parts Managers
and Warranty Administrators

SPECIAL SERVICE CAMPAIGN JLG (Remedy)
Certain 2010 Model Year LexuseBay logo GX 460
Certain 2011 - 2013 Model Year LexuseBay logo GX 460
Air Injection Pumps and Air Switching Valves
Phase
1
2

Model / Years
2010 GX 460
2011 – 2013 GX 460

Production Period
Late July 2009 – Early August 2010
Early August 2010 – Late August 2013

Approximate Total Vehicles
10,900
28,300

Condition
There is a possibility that moisture in the air may cause a filter in the vehicle emissions system to degrade. This degradation could cause
damage to other parts of the vehicle emission system and illuminate the check engine light (Malfunction Indicator Light).
Remedy
Any authorized LexuseBay logo dealer will replace the filter in the air injection pump with one of an improved design and replace the air switching valves
in the vehicle emissions system FREE OF CHARGE. The dealer will also inspect the air injection pump for damage and may replace the air
injection pump, as needed, FREE OF CHARGE.
Covered Vehicles
There are approximately 39,200 vehicles covered by this Special Service Campaign. There are approximately 200 vehicles involved in this
Special Service Campaign were distributed to Puerto Rico.
Owner Letter Mailing Date
Refer to the table below for additional details regarding owner notification timing. A sample of the owner notification letter has been included
for your reference.
Phase
1
2

Approximate Owner
Notification Start Date
Mid-May 2019
Late-August 2019

Approximate Duration of
Mailing
3 Months
3 Months

LexuseBay logo makes significant effort to obtain current customer name and address information from each state through industry resources when
mailing owner letters. In the event your dealership receives a notice for a vehicle that was sold prior to the Special Service Campaign
announcement, it is the dealership’s responsibility to forward the owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner who has not yet received a notification,
please verify eligibility by confirming through TIS prior to performing repairs. Dealers should perform the repair as outlined in the Technical
Instructions found on TIS.

© 2019 LexuseBay logo, A Division of ToyotaeBay logo Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n J L G - D - P a g e |2

Dealer Inventory Procedures
New and Used Vehicles in Dealership Inventory (In-Stock Vehicles)
To ensure customer satisfaction, LexuseBay logo requests that dealers complete this Special Service Campaign on any new or used vehicles currently
in dealer inventory that are covered by this Special Service Campaign prior to customer delivery. However, if the campaign cannot be
completed (for example, due to remedy parts availability), delivery of a covered vehicle is acceptable if disclosed to the customer that the
vehicle is involved in a Special Service Campaign.
LexuseBay logo expects dealers to use the attached Customer Contact and Vehicle Disclosure Form to obtain vehicle buyer information. Dealers are
expected to provide a copy of the completed form, along with the most current FAQ, to the vehicle buyer. LexuseBay logo and the dealer may use this
information to contact the customer when the remedy becomes available.
Keep the completed form on file at the dealership and send a copy to quality_compliance@toyotaeBay logo.com. In the subject line of the email state
“Disclosure Form JLG” and include the VIN.
NOTE: Dealers can identify if any of their new and used inventory has any open campaigns in the Vehicle Inventory Summary available in
Dealer Daily (https://dealerdaily.lexus.com/). The Vehicle Inventory Summary may take up to 4 hours to populate information for newly
launched campaigns.
L/Certified Vehicles
L/Certified policy prohibits the certification of any vehicle with an outstanding Safety Recall, Special Service Campaign, or Limited Service
Campaign. Thus, no affected units are to be designated, sold, or delivered as L/Certified until all applicable Safety Recalls, Special Service
Campaigns, and Limited Service Campaigns have been completed on that vehicle.

Customer Handling, Parts Ordering, and Remedy Procedures
Customer Contacts
Customers who receive the owner letter may contact your dealership with questions regarding the letter and/or the Special Service
Campaign. Please welcome them to your dealership and answer any questions that they may have. A Q&A is provided to assure a consistent
message is communicated.
Customers with additional questions or concerns are asked to please contact the LexuseBay logo Guest Experience Center at 1-800-255-3987
Monday – Friday, 8:00 am to 8:00 pm, or Saturday 9:00 am to 6:00 pm Eastern Time
Media Contacts
It is imperative that all media contacts (local and national) receive a consistent message. In this regard, all media contacts must be directed to
Tania Saldana (859) 815-9968 in ToyotaeBay logo Corporate Communications. Please do not provide this number to customers. Please provide this
contact only to media.

© 2019 LexuseBay logo, A Division of ToyotaeBay logo Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n J L G - D - P a g e |3

Parts Ordering Process
Due to potentially limited availability, the parts may have been placed on either Manual Allocation Control (MAC) or Campaign Parts Order
Request (CPOR). As the parts inventory changes, the ordering process may change. Please check the LexuseBay logo Special Activities CPOR/MAC
report on Dealer Daily for the most up-to-date parts ordering information.
Part Number
04006-37138
04008-3520C
17610-0C040

Part Description
Air Switching Valve Kit* (required on all repairs)
Air Pump Repair Kit** (required on most repairs)
Assembly, Air Pump*** (used on very few repairs)

Quantity
1
1
1

Part Number
25701-38100
25702-38050
17613-31010
17376-38030

*Air Switching Valve Kit Contains:
Valve Set, Emission Control, No .2
Valve Set, Emission Control, No .1
Cover, Air Pump
Gasket, Air Tube, No.1

Quantity
1
1
1
2

Part Number
90166-A0010
17617-0C010
17602-0C010

**Air Pump Repair Kit Contains:
Screw, Hexalobular Tapping
Filter, Air Pump
Cover Sub-Assembly, Air Pump Filter (w/ Air Pump Inlet)

Quantity
1
1
1

*** The Air Pump assembly will need to be replaced only in rare cases, depending on the inspection results.
Note: Warranty will only reimburse the dealership for the cost of the kit. Claims for individual parts listed will be denied.
Technician Training Requirements
The repair quality of covered vehicles is extremely important to LexuseBay logo. All dealership technicians performing this repair are required to
successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all
vehicles have the repair performed correctly; technicians performing this repair are required to currently hold at least one of the following
certification levels:


Certified
Senior
Master

Always check which technicians can perform the recall remedy by logging on to https://LCTPReports.com. It is the dealership’s responsibility
to select technicians with the above certification level or greater to perform this repair. Carefully review your resources, the technician skill
level, and ability before assigning technicians to this repair. It is important to consider technician days off and vacation schedules to ensure
there are properly trained technicians available to perform this repair at all times.
Remedy Procedures
Refer to TIS for Technical Instructions on repair. Conduct all non-completed Safety Recalls and Service Campaigns on the vehicle during the
time of appointment.
Repair Quality Confirmation
The repair quality of covered vehicles is extremely important to LexuseBay logo. To help ensure that all vehicles have the repair performed correctly,
please designate at least one associate (someone other than the individual who performed the repair) to verify the repair quality of every
vehicle prior to customer delivery.

© 2019 LexuseBay logo, A Division of ToyotaeBay logo Motor Sales, USA

S p e c i a l S e r v i c e C a m p a i g n J L G - D - P a g e |4

Vehicles Emission Recall Proof of Correction Form (California only)
As this Special Service Campaign includes emission related parts, California dealers are requested to fill out the Vehicle Emissions Recall –
Proof of Correction form after repairs have been completed. The vehicle owner may require this form for vehicle registration renewal. It is
important to note that the forms are an official state document and blank forms must be secured to prevent misuse. Booklets can be ordered
from the MDC (material number 00410-92007).
Phase 1
Please complete the form and provide it to the owner. The first non-completed VINs
will be submitted to the California state DMV by November 30, 2019. If the vehicle
owner’s warranty claim will not be processed and paid prior to this date, please be
sure to complete a form and provide it to a California owner.
Phase 2
Please complete the form and provide it to the owner. The first non-completed VINs
will be submitted to the California state DMV by March 01, 2020. If the vehicle
owner’s warranty claim will not be processed and paid prior to this date, please be
sure to complete a form and provide it to a California owner

Warranty Reimbursement Procedures
Warranty Reimbursement Procedure
Verify Vehicle Eligibility
1. Check the TIS Vehicle Inquiry System

Not Covered

No further action required

YES

Replace the Air Pump Assembly and
Air Switching Valve Kit

Covered

Perform Heath Check. Are DTC’s P2444,
P2445, P2447 and/or P0418 present?

No
Install the Air Pump Repair Kit and
Air Switching Valve Kit

Campaign completed, return
the vehicle to the customer

Op Code
JLG001
JLG002

Description
Install the air pump repair kit and replace the air switching valve
Replace the air pump assembly and the air switching valve

The flat rate times include 0.1 hours for administrative cost per unit for the dealership.
© 2019 LexuseBay logo, A Division of ToyotaeBay logo Motor Sales, USA

Flat Rate Hours
2.4
2.4

S p e c i a l S e r v i c e C a m p a i g n J L G - D - P a g e |5

Claim Filing Accuracy and Correction Requests
It is the dealer’s responsibility to file claims correctly for this Special Service Campaign. This claim filing information is used by LexuseBay logo for various
government reporting activities; therefore, claim filing accuracy is crucial. If it has been identified that a claim has been filed using an incorrect
Op Code or a claim has been filed for an incorrect VIN, refer to Warranty Procedure Bulletin PRO17-03 to correct the claim.
Customer Reimbursement
Reimbursement consideration instructions will be included in the owner letter.

Campaign Designation / Phase Decoder

J

0

A

Year Campaign is Launched

Repair Phase

Current Campaign Letter
for this year

B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
G = 2016
H = 2017
J = 2018
Etc...

0 = Remedy
1 = Interim (Remedy not yet
available) “1” will change to “0”
when the Remedy is available
(May use other characters in
unique cases)

1st Campaign = A
2nd Campaign = B
3rd Campaign = C
4th Campaign = D
5th Campaign = E
27th Campaign = 1
28th Campaign = 2
Etc...

Examples:

12


Bestseller No. 1
THINKCAR Bidirectional Scan Tool, THINKSCAN 689BT All System Automotive Diagnostic Tool, Bi Directional OBD2 Scanner with ECU Coding, 34 Services, FCA Autoauth, CANFD and DoIP, Wireless Update
  • [Notice] When you receive a used device, it may be a customer return resold by Amazon without inspection. You can exchange it for a new one through Amazon. As this situation is unavoidable, we sincerely apologize. For any issues, contacting us via Amazon's "Messages" is the best way, and we’ll provide a solution within 24 hours. THINKSCAN 689BT Can Be Used Immediately After It is Turned On, Without Complicated Registration Process, Which is More Convenient & Quick.
  • [Good News] THINKSCAN 689BT is the most competitive automotive scan tool to date, offering wireless updates with no subscription fees(valued 500Buc.ks) . With all the features of THINKTOOL PD8,PRO, built on Android 10 platform with 4-core CPU, 4GB RAMeBay logo and 64GB ROM, serving up to 5X faster than older MAX/MINIeBay logo/PLUS vehicle scanners, no more slow and delayed feedbacks, it's time to update your garage tool.
  • [Big Money Saver] Premium THINKSCAN 689BT Wireless Diagnostic Scanner, save up to 400USD per year, includes all useful features: Full bi-directional controls, ECU coding, 34+ services, OEM all system diagnostics, Worldwide vehicles coverage, CAN FD & DoIP, FCAeBay logo AutoAuth(The 689BT only provides a login and purchase portal, and users are required to register for an FCAeBay logo account and pay a membership fee in order to perform the relevant automotive diagnostics)
  • [3000+ Active Tests]Active testing is one of the most useful features in automotive maintenance and greatly improves mechanic efficiency. THINKCAR 689BT bidirectional scanner can send action commends to vehicle sub-systems or components for active test without using vehicle controls. It can perform various tests such as: EVAP Test, Fuel Trim Reset, Injector Buzz Test, Window/ Mirror/ Door Lock Test, Pump and Value Tests, etc. Get functions from "Diagnose>Car Model>System>Active Test".
  • [Hot Advanced Features] 689BT bidirectional tool newly adds ECU Coding, Power Balance, Flash Hidden Functions, Reset Adaptive Data, Match Replaced Components, Customize OE-Settings. Such as: 1. changing the color of interior lights 2. switching on/off the auto hold, 3. customizing dash kits 4. activating the auto side mirror folding function 5. disables auto start-stop. Note: Coding functions vary by model&year.
SaleBestseller No. 2
THINKCAR THINKSCAN 689 OBD2 Scanner, Bidirectional Scan Tool with Lifetime Free Update, 34+ Reset, 3000+ Active Test, ECU Coding, PMI, Wired All System Diagnostic Scanner for Cars, CANFD/DOIP, FCA SGW
  • 【Warm Tips】Wired THINKSCAN 689 is connected through a detachable OBDII cable, and we also have added OBD2 Extension Cable (about 60 cm/2 feet) as g ift, enabling customers handling vehicle repairs with ease. Just click "Bundles Item" above to get it.
  • 【Professional Car Diagnostic Tool】Tired of renew fees? Thinkscan 689 scanner provides dealer-level advanced functions for lifetime f.r.e.e update for auto mechanics and repair shops. 34+ Services, 3000+ Active Test, ECU Coding, 140+ Brands Coverage, FCAeBay logo AutoAuth, CANFD&DOIP Protocol, Component Matching, Power Balance, V.A.G Guided, Compatible with Google Chrome integration, etc. With strong hardware backing, 64G Memory, Android 10, 4-core processors, and 4150mAh battery. Thinkscan 689 brings you the best as your daily business helper and never lets you drop the ball!
  • 【Over 34 Reset Service, Adaptation + Relearn + Calibration + Initialization + Matching】Made for workshops, Thinkscan 689 scanner provides 34+ services for worldwide vehicles: such as Gear/SAS/EPB/TPMS/D.P.F/I.M.M.O/BMS/ETS/Oil/Brake/AFS/GEARBOX/SUNROOF/SUS Reset, ABS Bleed, Injector coding, etc. Warm tips: Compatibility may vary on vehicles' model and year, please contact seller before purchase to make sure it works well on your cars.
  • 【Real Active Test】Thinkscan 689 scan tool features over 3000+ full bi-directional control ability, to send commands to vehicle’s systems/components, to verify system input/output without using the vehicle's controls, e.g. turn on the radiator fan, modulate the throttle, open/close windows, operate mirrors, Injector Buz Test, turn on interior&exterior lights, sound horn, test door lock actuators, turn on/off front/rear side ACM Solenoid, Vehicle level position calibration, Wheel Speed Sensor Supply.
  • 【Comprehensive Solutions with Advanced Features】Take your vehicle customization to the next level with the Thinkscan 689's advanced ECU coding capabilities. This scan tool provides power balance, PMI, unlock more new features and enhance performance by activating dormant functions, customizing OE settings, matching replaced components, and reprogramming adaptive data to elevate your driving experience. Note: Compatibility varies by car models, please check before order.
SaleBestseller No. 3
THINKCAR THINKSCAN 662 OBD2 Scanner,Car Diagnostic Tool with Bidirectional Active Test,Car Scanner Engine ABS SRS Transmission,Scanner for Car with 12 Reset,CAN FD & FCA SGW,Lifetime Free Update
  • 【Powerful Bidirectional Control -- Active Test】Good News! The THINKSCAN 662 obd2 scanner has bidirectional control function,which is the most popular feature among mechanics.This function is mainly used to test whether the executing components in the electronic control system can work normally,By requesting information from the vehicle's ECU or sending commands to the ECU module to execute commands and identify maintenance status,quickly locate the cause of the fault.Such as ABS,Fuel Injectors,Adjusting Throttle,Coolant Fans,Radiator Fans,Coolant Pumps,EV.AP Test, Fuel Trim Reset,Injector Buzz Test,Pump/ Value Test,etc. Effectively shorten diagnosis time and reduce diagnosis costs.
  • 【Unlock Pro-Level Diagnostics With Half Costs】 THINKSCAN 662 obd2 scanner diagnostic tool Delivers Premium Scanning Power for Half the Price! The OBD2 scanner can handle common issues with ECM,TCM,ABS,SRS. It can easily read and clear fault codes, analyze data streams, and ensure quick identification of problems. THINKSCAN 662 bidirectional scan tool has 12 practical reset functions, including Airbag Reset,ABS Bleeding,BMS,Brake Reset, D.P.F,Throttle Adaptation,Injector Coding,OIL Reset,steering angle Reset,Gearbox,TPMS,and more. The car scanner diagnostic tool very suitable for DIY enthusiasts, car repair technicians, and small and medium-sized repair shops.
  • 【Multi Functional Intelligent Car Scanner Diagnostic Tool】 Automatic VIN + Real-time Data + DTC Lookup + Historical Diagnostic Records: This OBD2 scanner features auto serch technology, allowing for car recognition without the need for manual input. The real-time data of the car ECU is read and displayed in the form of text or a 4-in-1 merged waveform chart. You can save, share, print or send the entire inspection report via email for analysis. Historical diagnostic reports help you quickly identify vehicle issues and understand the condition of the vehicle. The built-in 'feedback' module provides customized repair Operation recommendations from our certified professionals.
  • 【Upgraded Hardware + Ergonomically Engineered】 THINKSCAN 662 OBD2 scanner has a friendly combination of touch screen and physical buttons with an ergonomic appearance for comfortable use.Experience 2x faster scans and 50% longer lifespan vs standard models.This scanner para autos boast a 4-core 1.8GHz CPU,6.2-inch HD touch screen,2GB RAMeBay logo + 32GB ROM storage capacity,a long-lasting 4150mAh battery,Android 8 ensures lightning-fast bootup and processing.The scanner is robust with rubberized protection that you can store and use in the trunk or garage.Whether you are engaged in Home car maintenance or road rescue car repair,this car scanner can help you perfectly solve car problems.
  • 【Effortless Setup & Scanning - Intuitive for All Skill Levels】No More Complicated Scanners! The User Interface is as User-Friendly as THINKCAR 689BT! Truly Plug-and-Play,The downward sliding setup shortcut portal and drawer function shortcut portal make you use this scan tool as easy as using your own cell phone.The car scanner supports setup screenshot,screen recording,volume adjustment,this scan tool includes product e-manuals,instructional videos,and fault code libraries,users can check the usage guide,perfect for DIY car owners,Maintenance technician.If your father,husband,brother,boyfriend enjoys car repairs,THINKSCAN 662 is a great gift choice, and it has amazing family value.

This product presentation was made with AAWP plugin.


Last update on 2026-05-12 / Affiliate links / Images from Amazon Product Advertising API


 
Share to...