NHTSA ID Number: 10162715
Manufacturer Communication Number: SP-184 Rev G
TSB/Document Date: 2019-07-15
Summary
Operation Name: Hendrickson
Truck Commercial Vehicle Systems Document Name: Parts List - SOFTEK Front Suspension System for Spartan Bus; AIRTEK Front Suspension System for Spartan Motorhome Chassis Summary: This document provides parts lists for Hendrickson SOFTEK front suspension and axle systems equipped on Spartan Bus vehicles, and AIRTEK front suspension and axle systems equipped on Spartan Motorhome Chassis vehicles.
Right Hand with Roller Thrust Bearing,
Includes Key Nos. 52-56, 58-59, Loctite
52
33117-000
Grease Zerk
53
68687-003
Grease Cap Assembly, Upper
54
68687-002
Grease Cap Assembly, Lower
55
58909-001
Kingpin Bushing
Thrust Bearing Service Kits
60961-631 Axle Set, Includes Kit Nos. 60961-632 & -633
60961-632
Left Hand Composite Thrust Bearing,
Includes Key Nos. 56-57, 59, Loctite
60961-633
Right Hand Roller Thrust Bearing,
Includes Key Nos. 56, 58-59, Loctite
56
68731-000
Kingpin Seal
57
59828-000
Left Hand Composite Thrust Bearing
58
64256-000L
Right Hand Roller Thrust Bearing
5
59
60236-001
⁄8" Socket Head Cap Screw
Not Shown 60937-000
Loctite® (Red) Compound Tube
60
64246-000
ABS Sensor Sleeve
61
Tie Rod Assembly, Includes Key Nos. 62-64
See Selection Guide on Page 9
60961-XXX
Tie Rod End Service Kits, See Selection Guide
on Page 9
Axle Set, Includes Left Hand & Right Hand Kits
Left Hand, Includes Key Nos. 62, 64-66
Right Hand, Includes Key Nos. 63-66
Tie Rod Ends, Includes Key No. 64, See Selection
Guide on Page 9
62
Left Hand
63
Right Hand
64
**7⁄8" Castle Nut
7
65
22962-007
⁄8" Hardened Washer
66
17800-004
Cotter Pin
60961-069
Stop Bolt Service Kit, One Side,
Includes Key Nos. 67-68
67
60238-001
½"-13 UNC Square Head Bolt
68
60240-000
½"-13 UNC Hex Jam Nut
60961-113
Clamp Group Hardware Kit, Axle Set,
Includes Key Nos. 69-71
69
68715-353
¾"-10 UNC x 9" Hex Bolt
70
22962-001
¾" Hardened Washer
71
17700-033
¾"-10 UNC-2B Nylocknut
72
66191-000
Top Pad - 14.6K
73
57159-004
½" Dowel Pin - 2.63"
74
68861-000
Caster Wedge
75
A-22930-4
ABS Sensor
76
64550-000
ABS Sensor Clip
Air Disc Brake Assembly, see Page 8 for
Contents
2
2
2
2
2
68977-006
1
1
1
1
2
2
2
2
2
4
4
2
2
2
2
2
2
6
4
2
2
1
1
2
2
4
2
2
4
2
2
2
4
4
4
2
2
2
2
2
2
2
4
8
4
4
7
1
1
1
1
1
1
2
2
2
4
4
1
1
4
1
2
1
1
1
2
2
2
2
2
8
8
8
2
2
2
2
2
2
For all (*) see Notes on Page 9
AIRTEK® with STEERTEK NXT for Spartan Motorhome Chassis with Air Disc Brakes
Air Disc Brake Assembly
KEY NO. PART NO.
DESCRIPTION
VEHICLE
QTY.
KEY NO. PART NO.
DESCRIPTION
1
****Bendix® Torque Plate Assembly
Left Hand Part No. K114010
1
Right Hand Part No. K114011
1
2
M20 x 2.5 x 60 mm Caliper Bolt
12
3
M20 Flat Washer
12
4
80135-002
¾"-10 UNC x 2¾" Hex Bolt
14
5
22962-001
¾" Hardened Washer
22
6
49842-000
¾"-10 UNC Locknut
8
7
****Bendix Brake Caliper/Carrier Assembly
Left Hand Part No. K097851SC
1
Right Hand Part No. K097850SC
1
8
****Bendix Brake Pad Kit No. K129276, Axle Set
(Includes hardware)
9
****Bendix Shear Adapter for the Adjuster,
Part No. 802455
10
****Bendix Air Brake Chamber Part No. K028022
****Conmet® Hub and Rotor Assembly,
2
Part No. 10083194, Includes Key Nos. 11-16
11
****Conmet Hub Bearing Rebuild Kit,
Part No. 10081727
For all (*) see Notes on Page 9
12
13
14
15
16
17
8
18
19
64545-002
20
10061-0004
21
22
23
17497-015
6005CH2HB
VEHICLE
QTY.
****Conmet Inner Bearing Cup and Cone
Assembly, Part No. 10041905
****Conmet Outer Bearing Cup and Cone
Assembly, Part No. 10041906
****Conmet Wheel Seal and Spacer Kit,
Part No. 10081518
****Conmet Seal Kit, Part No. 10045885
****Conmet Rotor Service Kit, Part No. 10082074
****Stemco Hubcap Assembly - 6",
2
Kit No. 343-4346, Includes Key No. 18
****Stemco Hubcap Gasket Part No. 330-3024 2
5
⁄16"-18 UNC x ¾" Hex Bolt
8
with Retainer Washer (Hubcap Bolts)
5⁄16"-18 UNC x 2" Stud, Socket Head Set Screw
4
(Hub Cover Bracket)
5⁄16" Washer
4
5⁄16"-18 UNC Hex Nut
4
*M22 x 1.5 Two-piece Wheel Nut
20
SP-184
SOFTEK® • AIRTEK® for Spartan
■■ Tie
Rod Selection Guide
TIE ROD ASSEMBLY PART NO.
TIE ROD END PART NO.
TIE ROD END SERVICE KIT NO.
10K/10.5K / 12K / 12.6K
Vehicles built AFTER November 2014
Straight Tie Rods – 11⁄8" Threads
76877-003
60961-734 (Axle Set)
60961-736 (LH)
60961-741 (RH)
70995-001 (LH)
70995-002 (RH)
TIE ROD ASSEMBLY
REPLACEMENT PART NO.
Vehicles built PRIOR TO November 2014
60239-003
* Tie rod end kits are no longer available for these assembly
numbers, requires complete tie rod assembly replacement.
TIE ROD ASSEMBLY
REPLACEMENT PART NO.
14.6K
Straight Tie Rods – 1¼" Threads
64006-003
76877-003
60961-011 (Axle Set)
60961-027 (LH)
60961-028 (RH)
64002-001 (LH)
64002-002 (RH)
76879-003
NOTE: * Hendrickson supplies different tie rod assemblies and each type may take a different replacement tie rod end kit to service. Prior
to ordering, find the part number on the tie rod tube, refer to Hendrickson Publication No. SEU-0223 or contact Hendrickson Truck
Parts tor corresponding Kit Numbers.
■■ Special Tool
KINGPIN BUSHING TOOL – ADJUSTABLE STRAIGHT FLUTE REAMER
The dimension of cutting diameter must facilitate a
range of 1.802" – 1.812"
NOTES: * Not supplied by Hendrickson, used for reference only. Contact the vehicle manufacturer for more information.
** Item included in assembly only, part not sold separately.
*** Thrust washers (Part No. 67495-000) are only required for previous production vehicles equipped with leaf spring assemblies (Part
Nos. 59930-031 or 59930-032). New production and aftermarket replacement leaf spring assemblies as of 01/2019 (Part Nos.
82598-000 and 82599-000 ) do not require thrust washers.
**** Not supplied by Hendrickson for aftermarket service purposes. Description and part number listed for reference only. For more
information and assistance with service, maintenance and rebuild instructions on these components see below component
manufacturers:
• Bendix 1-800-AIR-BRAKE, customer service option 1, Tech Team, option 2. Online part number support go to:
www.bendix.com/en/servicessupport/partnumbersearch/partnumbersearch_1.jsp
Online technical support training go to: www.brake-school.com
• Conmet Technical and Part Support 800.547.9473 or go to www.conmet.com/general/literature, go to Wheel End Literature,
scroll down to Service Manual, Lit No. 10084476
• Federal Mogul Technical and Part Support 800.325.8886 or go to www.fme-cat.com
• Meritor Technical and Part Support 888.725.9355, or for parts www.meritorpartsexpress.com and for technical support
www.meritorbullpen.com
• Stemco Technical and Part Support 800.527.8492 or go to www.stemco.com
• Timken at Technical and Part Support 866.984.6536 or go to www.timken.com/resources or Timken YouTube series, Timken Tricks
of the Trade (Installing a Timken® Set-Right® Bearing)
• WABCO Technical and Part Support 855.228.3203 or go to www.wabco-auto.com/aftermarket-services/inform-product-catalog
• Webb technical and part support 800.633.3256 or online at www.webbwheel.com
Hendrickson AIRTEK Ride Height Gauges for Spartan, order online www.hendrickson-intl.com/Litform
• Lit. No. 45745-289 – 10.5K • 12K Capacity
• Lit. No. 45745-288 – 12.6K • 14.6K Capacity
SP-184
9
AIRTEK® for Spartan Motorhome Chassis with Drum Brakes
10.5K • 12K • 12.6K • 14.6K Capacity
10
SP-184
AIRTEK® for Spartan Motorhome Chassis with Drum Brakes
KEY NO. PART NO.
DESCRIPTION
VEHICLE
QTY.
VEHICLE
QTY.
STEERTEK Axle Assembly,
1
Includes Key Nos. 49-76, 81
64502-044 10.5K • 12K • 12.6K with 15 x 4 Wheel Ends,
Replaces 64502-041
64502-045 14.6K with 16.5 x 5 Wheel Ends,
Replaces 64502-042
49
Axle & Kingpin Assembly
1
64905-001 10.5K • 12K • 12.6K
64905-005 14.6K
Lower Steering Knuckle Assembly, Includes
Key Nos. 56, 60, 62
50
58900-027 Left Hand
1
51
58900-028 Right Hand
1
Upper Steering Knuckle Assembly, Includes
Key Nos. 56, 60
52
60903-004 Left Hand
1
53
60904-002 Right Hand
1
Kingpin Bushing and Bearing Service Kits
60961-040
Axle Set, Includes Kit Nos. 60961-009 & -039
60961-009
Left Hand with Composite Thrust Bearing,
Includes Key Nos. 54-57, 59-61 & Loctite
60961-039
Right Hand with Roller Thrust Bearing,
Includes Key Nos. 54-56, 58-61 & Loctite
54
59156-000
Grease Cap Assembly
4
55
58937-000
Retaining Ring
4
56
58909-000
Kingpin Bushing
4
Thrust Bearing Service Kits
60961-043 Axle Set, Includes Kit Nos. 60961-041 & -042
60961-041
Left Hand Composite Thrust Bearing,
Includes Key Nos. 57, 59-61 & Loctite
60961-042
Right Hand Roller Thrust Bearing,
Includes Key Nos. 58-61 & Loctite
57
59828-000
Left Hand Composite Thrust Bearing
1
58
64256-000
Right Hand Roller Thrust Bearing
1
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TSB/Document ID: SP-184 Rev G
Replacement Service Bulletin Number:
MFR Communication Date: 2019-02-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRONIC STABILITY CONTROL:AUTOMATIC (ASC)
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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