NHTSA ID Number: 10162714
Manufacturer Communication Number: 17730-319 Rev A
TSB/Document Date: 2019-07-15
Summary
Operation Name: Hendrickson
Truck Commercial Vehicle Systems Document Name: Technical Procedure - AIRTEK Front Air Suspension System for Tiffin Motorhome Chassis Summary: This document provides preventive maintenance, service, repair and rebuild instructions for Hendrickson AIRTEK front suspension and axle systems equipped on Tiffin
Motorhome Chassis vehicles.
Drag link fasteners lightened past specified
torque
Tighten drag link fasteners to the specified torque
Lack of lubrication or incorrect lubricant
Lubricate linkage with specified lubricant
Power steering stops out of adjustment
Adjust steering stops to OEM specifications
Air spring not inflated
Check air supply to air spring, repair as necessary
Air spring ride height out of specification
Adjust ride height to specification per the vehicle
manufacturer’s instructions
Broken or worn leaf spring
Replace leaf spring
Front suspension overloaded
Redistribute steer axle load
Steering stops not adjusted correctly
Adjust steering stops to achieve correct
wheel cut
Ride height incorrect
Adjust ride height to specification per the vehicle
manufacturer’s instructions
Air spring(s) are not inflated
Repair source of air pressure loss
Suspension is not torqued correctly at
installation
Perform spring eye re-torque procedure, see Alignment
& Adjustments Section of this publication
Leaf spring broken
Replace leaf spring
Excessive weight bias
Contact the vehicle manufacturer or Hendrickson Tech
Services
Caster out of specifications
Set ride height to specification per the vehicle
manufacturer’s instructions then adjust caster to
specification
Incorrect toe setting
Adjust toe to specification
Fifth wheel not greased
Air in the power steering system
Remove air form the power steering systems
Rear ride height out of adjustment
Adjust ride height to specification per the vehicle
manufacturer’s instructions
Front ride height out of adjustment
Adjust ride height to specification per the vehicle
manufacturer’s instructions
59
Troubleshooting Guide
AIRTEK® for Tiffin Motorhome Chassis
SECTION 12
Torque Specifications
HENDRICKSON
RECOMMENDED TORQUE VALUES
PROVIDED IN FOOT POUNDS AND IN NEWTON METERS
Snap Fit
2.
400 ± 20 ft. lbs.
(543 ± 27 Nm)
3.
400 ± 20 ft. lbs.
(543 ± 27 Nm)
5.
130 ± 5 ft. lbs.
(177 ± 6 Nm)
4.
400 ± 20 ft. lbs.
(543 ± 27 Nm)
8.
Min. of 15 ft. lbs.
(Min. of 20 Nm)
6.
130 ± 5 ft. lbs.
(177 ± 6 Nm)
9.
60 ± 10 ft. lbs.
(81 ± 14 Nm)
7.
295 ± 10 ft. lbs.
(400 ± 13 Nm)
10.
188 ± 12 ft. lbs.
(255 ± 16 Nm)
11.
50 ± 10 ft. lbs.
(68 ± 14 Nm)
9.
60 ± 10 ft. lbs.
(81 ± 14 Nm)
Torque Specifications
12.
*185 ft. lbs.
(*251 Nm)
13.
68 ± 7 ft. lbs.
(92 ± 9 Nm)
60
17730-319
AIRTEK® for Tiffin Motorhome Chassis
AIRTEK with STEERTEK NXT Axle for Tiffin
Motorhome Chassis
HENDRICKSON RECOMMENDED TORQUE SPECIFICATIONS
NO.
COMPONENT
FASTENERS
QTY.
SIZE
TORQUE VALUE
Foot Pounds
Nm
1
Upper Air Spring
2
Self Locking
Snap Fit
2
Front Frame Hanger to Front Leaf Spring Eye
2
¾"
400 ± 20
543 ± 27
3
Rear Shackle Bracket to Shackle Plate
2
¾"
400 ± 20
543 ± 27
4
Rear Shackle Bracket to Spring Eye
2
¾"
400 ± 20
543 ± 27
5
Upper Shock Absorber
2
¾"
130 ± 5
177 ± 6
6
Lower Shock Absorber
2
¾"
130 ± 5
177 ± 6
E NSURE CLAMP GROUP IS ALIGNED PROPERLY PRIOR TO TIGHTENING HARDWARE. FAILURE TO DO SO CAN
CAUSE LOSS OF VEHICLE CONTROL, PROPERTY DAMAGE OR PERSONAL INJURY.
7
Clamp Group
8
8
Grease Zerk
2
9
Grease Cap Assembly, Upper and Lower
4
10
Knuckle Attachment Bolt (Socket Head Cap Screw)
4
11
Knuckle / Axle Wheel Stop Bolt
2
12
Tie Rod Ends to Lower Steering Knuckle
2
13
2
¾"
295 ± 10
400 ± 13
Minimum of 15
Minimum of 20
½"
60 ± 10
81 ± 14
58
/"
188 ± 12
255 ± 16
½" Jam Nut
50 ± 10
68 ± 14
/ " Castle Nut
*185
*251
/"
68 ± 7
92 ± 9
78
58
• All hardware ¼" and greater is Grade 8 with no additional lubrication.
Frame mount hardware in most cases are Huck style fasteners supplied by the OEM.
NOTE: Torque values shown apply only if Hendrickson supplied fasteners are used. If non Hendrickson fasteners are used, follow
torque specifications listed in the vehicle manufacturer’s service manual. Hendrickson is not responsible for maintaining vehicle
manufacturer’s torque values.
* Torque to 185 foot pounds (250 Nm), advance nut to next hex face to install cotter pin. Do not back off nut for cotter pin
installation.
17730-319
61
Component Replacement
AIRTEK® for Tiffin
Motorhome Chassis
AIR DISC BRAKE ASSEMBLY
HENDRICKSON RECOMMENDED TORQUE VALUES
PROVIDED IN FOOT POUNDS AND IN NEWTON METERS
1.
330 ± 45 ft. lbs.
448 ± 61 Nm)
2.
340 ± 20 ft. lbs.
460 ± 27 Nm)
3.
18 ± 2 ft. lbs.
24 ± 3 Nm)
AIRTEK with STEERTEK NXT Axle for Tiffin
Motorhome Chassis
HENDRICKSON RECOMMENDED TORQUE SPECIFICATIONS
NO.
COMPONENT
FASTENERS
TORQUE VALUE
QTY.
SIZE
Foot Pounds
Nm
1
Torque Plate Mounting Fasteners
2
¾"
330 ± 45
448 ± 61
2
Caliper Assembly
12
M20
340 ± 20
460 ± 27
12
5⁄16"
18 ± 2
24 ± 3
3
Hub Cap Fasteners
NOTE: Torque values shown apply only if Hendrickson supplied fasteners are used. If non Hendrickson
fasteners are used, follow
torque specifications listed in the vehicle manufacturer’s service manual. Hendrickson is not responsible for maintaining vehicle
manufacturer’s torque values.
Torque Specifications
62
17730-319
AIRTEK® for Tiffin
Motorhome Chassis
SECTION 13
Reference Material
This technical publication covers Hendrickson Truck Suspension’s recommended procedures for
our parts / products. Other components play a major role in overall performance and Hendrickson
recommends you follow the specific vehicle manufacturer’s recommendation for care and maintenance. Some recommended procedures have been developed by The Technology & Maintenance
Council (TMC) and Hendrickson
supports these recommendations. We have compiled a list of
these below.
■■
TMC
To obtain copies of the following RPs, videos, or charts, contact TMC at:
TMC / ATA
2200 Mill Road
Alexandria, VA 22314
Phone: 703-838-1763
website: tmc.truckline.com
online ordering: www.truckline.com/store
Important References
TMC RP 214B
Tire / Wheel End Balance and Runout
TMC RP 216
Radial Tire Conditions Analysis Guide
TMC RP 219A
Radial Tire Wear Conditions and Causes
TMC RP 222A
User’s Guide To Wheels and Rims
TMC RP 230
Tire Test Procedures for Tread wear, Serviceability, and
Fuel Economy
TMC RP 514
Pre-Alignment Inspection
TMC RP 618
Wheel Bearing Adjustment Procedure
TMC RP 620B
Front End Alignment Steering Geometry
TMC RP 708A
TMC RP 642
Guidelines For Total Vehicle Alignment
TMC RP 644
Wheel End Conditions Analysis Guide
TMC RP 645
Tie Rod End Inspection and Maintenance Procedure
Videos
TMC T0326
Wheel End Maintenance
TMC T0372
Tire Pre-Trip Inspection Guidelines
Other
TMC T0400
17730-319
Wheel bearing Adjustment Procedure Wall Chart
63
Reference Material
Actual product performance may vary depending upon vehicle configuration, operation, service and other factors.
All applications must comply with applicable Hendrickson specifications and must be approved by the respective vehicle manufacturer with the vehicle in its original, as-built configuration.
Contact Hendrickson for additional details regarding specifications, applications, capacities, and operation, service and maintenance instructions.
Call Hendrickson at 1.866.755.5968 (toll-free) or 1.630.910.2800 for additional information.
www.hendrickson-intl.com
17730-319 Rev A 03-19
TRUCK COMMERCIAL VEHICLE SYSTEMS
800 South Frontage Road
Woodridge, IL 60517-4904 USA
1.866.755.5968 (Toll-free U.S. and Canada)
1.630.910.2800 (Outside U.S. and Canada)
Fax 1.630.910.2899
© 2019 Hendrickson USA, L.L.C. All Rights Reserved. All trademarks shown are owned by Hendrickson
USA, L.L.C., or one of the affiliates, in one or more countries.
Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected.
Printed in United States of America
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TSB/Document ID: 17730-319 Rev A
Replacement Service Bulletin Number:
MFR Communication Date: 2019-03-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
MFR Component Subsystem:
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