NHTSA ID Number: 10162223
Manufacturer Communication Number: 122-Z9R6H-07
TSB/Document Date: 2019-07-08
Summary
Instructions for retrofitting the factory sport exhaust at the dealer.
Remove dashboard trim panel
( Figure 11 -1-) ( Workshop
Manual '701619 Removing and
installing dashboard trim panel')
1
2
3
– Dashboard trim panel
– Air vent (instrument
cluster)
– Trim panel under
dashboard
Figure 11
1.5.2
Remove air vent (on instrument
cluster Figure 11 -2-/ Figure
12 -1-) and air vent unit (underneath
the PCM Figure 12 -3-).
1
2
3
4
1.5.3
Jun 17, 2019
Page 8 of 30
– Air vent (instrument
cluster)
– Dashboard moulding
(right)
– Air vent unit (PCM)
– Trim panel under
dashboard
Figure 12
Remove dashboard moulding/trim
panel (at the right Figure 12 -2-) ( Workshop Manual '70581902 Removing
and installing dashboard moulding on driver's side (right)')
Tequipment
Installation and Conversion Instructions
1.5.4
Macan (95B)
5/19
ENU
2601
2
Remove trim panel under
dashboard ( Figure 13 ) (
Workshop Manual '701919
Removing and installing trim panel
under dashboard on driver's side').
1
2
– Trim panel under
dashboard
– Dashboard
Figure 13
1.5.5
Remove front inner door sill trim
( Figure 14) ( Workshop Manual
'680519 Removing and installing
front inner door sill trim').
1
2
1.6
– Front lid release
– Front inner door sill trim
(on driver's side)
Expose B-pillar area (on driver's side)
1.6.1
1.6.2
Remove luggage compartment
cover and empty the luggage
compartment.
Figure 14
Detach/remove rear backrest (
Figure 15 -1-, Workshop Manual
'724719 Removing and installing
rear backrest').
1
2
3
4
– Rear backrest
– Rear seat
– Upper part of B-pillar trim
panel (on driver's side)
– Lower part of B-pillar trim
panel (on driver's side)
1.6.3
Remove rear seat ( Figure 15
-2-, Workshop Manual '724819
Removing and installing rear seat').
1.6.4
Remove upper part of B-pillar trim panel (on driver's side Figure 15 -3-,
Workshop Manual '706719 Removing and installing upper part of B-pillar trim
panel').
Tequipment
Figure 15
Jun 17, 2019
Page 9 of 30
2
Macan (95B)
2601
ENU
1.6.5
1.7
Installation and Conversion Instructions
5/19
Remove lower part of B-pillar trim panel (on driver's side Figure 15 -4-,
Workshop Manual '70671903 Removing and installing lower part of B-pillar trim
panel').
Expose C-pillar/luggage compartment area
1.7.1
Remove side trim panel for rear luggage compartment (at the left) ( Workshop
Manual '700319 Removing and installing side trim panel for rear luggage
compartment').
1.7.2
Remove side trim panel for luggage compartment (loadspace cover) (at the left)
( Workshop Manual '700619 Removing and installing trim panel for luggage
compartment (luggage compartment cover) at the sides').
1.7.3
ONLY for vehicles with spare wheel
(space-saving – 1G1/1G4):
Remove compressor tool kit
( Figure 16 ).
1
2
1.7.4
2
– Compressor tool kit
– Clamping washer, 5 x 30
Remove rear inner door sill trim (on
driver's side) ( Workshop Manual
'680519 Removing and installing
rear inner door sill trim').
Install engine noise control unit and pulse sender
2.1
Release secured adapter cable with plug
connection (3-pin) and bag of small parts from
electric wire harness for engine noise control
unit/pulse sender ( Figure 17).
1
2
3
2.2
Figure 16
– Wire harness for engine noise
control unit/pulse sender including
adapter cable
– Adapter cable with plug connection
(3-pin)
– Bag of small parts
Fit engine noise control unit ( Figure 18)
2.2.1
Connect plug connection for wire
harness for engine noise control
unit/pulse sender to the engine
noise control unit (6-pin).
Figure 17
Jun 17, 2019
Page 10 of 30
Tequipment
Installation and Conversion Instructions
2.2.2
Macan (95B)
5/19
ENU
2601
2
Position engine noise control unit on
M6 studs (2 x) in the plenum panel
and secure with two M6 hexagon
nuts ( Figure 18).
1
2
3
– Engine noise control unit
– Wire harness for engine
noise control unit/pulse
sender
– Hexagon nut, M6
Tightening torque 5 Nm
(3.5 ftlb.) +/-0.75 Nm
(+/-0.4 ftlb.)
Figure 18
NOTICE
Incorrect line routing
•
Risk of damage to lines and hoses
•
Malfunction and fault memory entry on control unit
Avoid small bending radii when routing lines.
File down edges and burrs in the routing area or mask them with adhesive tape.
Maintain a sufficient distance from components exposed to high temperatures while driving.
2.3
Fit engine noise pulse sender ( Figure 19)
Information
Check that the electric line for the plug connection for the engine noise pulse
sender is routed correctly.
•
The line must NOT be touching the engine noise pulse sender holder (on the
body side)!
Tequipment
Jun 17, 2019
Page 11 of 30
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
5/19
•
2.3.1
Route the line differently if necessary and use a tie-wrap to secure the line
to existing lines or holders without tensile stress and so that no chafing or
rattling occurs.
Route branch with connector (2-pin)
to the engine noise pulse sender
holder ( Figure 19 -top-).
1
2
3
4
– Branch with connector
(2-pin)
– Engine noise pulse sender
– Hexagon nut, M6
– Cable clip
2.3.2
Connect plug connection for wire
harness for engine noise control
unit/pulse sender to the engine
noise pulse sender (2-pin).
2.3.3
Guide pin on underside of engine
noise pulse sender into the bore on
the holder in the plenum panel.
Secure engine noise pulse sender,
Figure 19
facing downwards, in the plenum
panel holder using M6 hexagon nut (1 x) ( Figure 19)
Tightening torque 5 Nm (3.5 ftlb.) +/-0.75 Nm (+/-0.4 ftlb.)
2.3.4
2.4
Fit cable clip on bulkhead stud ( Figure 19 -4-).
Route electric wire harness for engine noise control unit/pulse sender
Wire harness connections – left-hand drive
vehicles ( Figure 20, right-hand drive
vehicles = mirror image)
1
2
3
4
5
6
7
Jun 17, 2019
Page 12 of 30
– Engine noise control unit connector
(6-pin)
– Engine noise pulse sender
connector (2-pin)
– Line clip
– Socket contacts for CAN lines
connector (17-pin, white)
– Pin contacts for CAN lines plug
socket (2-pin)
– Socket contact for terminal 15
plug socket (3-pin, adapter cable)
– Cable ring eyelet A6 ground pin on A-pillar
Tequipment
Figure 20
Installation and Conversion Instructions
Macan (95B)
5/19
ENU
2601
2
2.4.1
Carefully secure all contacts ( Figure 20 -4 to 7-) to the wire harness for engine
noise control unit/pulse sender using wrapping tape.
2.4.2
Route wire harness to the fuse box
(E-box) in the cowl panel as follows:
1
2
3
4
5
•
2.4.3
2.4.4
–
–
–
–
–
Engine noise control unit
Engine noise pulse sender
Coolant reservoir
Brake booster
Sleeve on fuse box (E-box)
LHD vehicles: ( Figure 21)
Engine noise control unit/pulse
sender → underneath coolant
reservoir → underneath brake
booster → sleeve on fuse box
(E-box) in cowl panel (left side)
Secure wire harness for engine
noise control unit/pulse sender to
existing lines/components with
tie-wraps without tensile stress and
so that no chafing occurs.
Figure 21
Remove sleeve from fuse box
(E-box) in cowl panel and cut off
pre-shaped cone (repair opening)
( Figure 22).
1
2
– Sleeve
– Fuse box (E-box)
Figure 22
Tequipment
Jun 17, 2019
Page 13 of 30
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
5/19
Information
Use three-mandrel pliers for hoses and sleeves (commercially available) if
necessary.
2.4.5
Carefully guide wire harness for
engine noise control unit/pulse
sender through the new opening
(sleeve) into the fuse box (E-box)
( Figure 23).
1
2
3
4
5
Seal wire harness in the sleeve using inner/outer sealing cord and fit sleeve in the
fuse box in the cowl panel.
2.4.7
Route branch for power
supply/ground (line BN; 1.0² with
cable ring eyelet and line RD/YE;
1.0²) from wire harness for engine
noise control unit/pulse sender)
to the passenger compartment as
follows ( Figure 24):
2
3
•
– Branch for power
supply/ground
– Ground pin 21 (left-hand
drive)
– Fuse strip A
Fuse box (E-box) in cowl panel
→ above fuses/relays →
through opening on bulkhead
→ fuse/relay carrier
on A-pillar
(on driver's side)
Figure 24
Connect CAN lines of electric wire harness for engine noise control unit/pulse sender
2.5.1
Jun 17, 2019
Page 14 of 30
Figure 23
2.4.6
1
2.5
– Wire harness for engine
noise control unit/pulse
sender
– Sleeve (fuse box – E-box)
– Branch for CAN lines
– Branch for power
supply/ground
– Opening on bulkhead
Take connector housing and plug socket (2-pin) for CAN lines out of the bag of
small parts.
Tequipment
Installation and Conversion Instructions
Macan (95B)
5/19
ENU
2601
2
Insert a small screwdriver between
the pin connector socket and
connector housing ( Figure 25
-a-).
1
2
– Pin connector socket
(2-pin)
– Connector housing (2-pin)
Carefully lift up connector housing
( Figure 25 -b-) and pull out pin
connector socket.
Information
CAN lines must be twisted properly!
Manually re-twist untwisted lines at
plug connections/splice greater
than 50 mm.
Figure 25
Information
Observe markings on the housing!
2.5.2
Connect CAN lines with pin
contact/single-wire seal (wire
harness for engine noise control
unit/pulse sender) in the pin
connector socket as follows
( Figure 26):
1
2
3
– OG/BN line chamber 1
(pin connector socket)
– OG/BK line chamber 2
(pin connector socket)
– Connector (2-pin)
Figure 26
Function/line:
Control
CAN drive LOW =
OG/BN; 0.35²
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TSB/Document ID: 122-Z9R6H-07
Replacement Service Bulletin Number:
MFR Communication Date: 2019-06-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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