NHTSA ID Number: 10162223
Manufacturer Communication Number: 122-Z9R6H-07
TSB/Document Date: 2019-07-08
Summary
Instructions for retrofitting the factory sport exhaust at the dealer.
Installation and Conversion Instructions
Macan (95B)
5/19
ENU
2601
2
Sport Exhaust System (0P8/0P9)
Vehicle Type:
Macan S (95B)
Model Year:
As of 2019
Engine Type:
DLZ/DLZB = V6/3.0 liter/260 kW (354 hp)
Restriction:
ONLY approved for vehicles produced from week 2/2019!
Concern:
Retrofitting
Figure 1
Notes:
In the sport exhaust system, the signal for activating the flaps in the rear mufflers comes from the
respective current map in the DME control unit. This depends on the driving status and the accelerator
pedal position among other things.
The sport exhaust system can be activated and deactivated separately using the new "Twin tailpipe"
button (on switch panel in center console Figure 1) or the standard "Sport" button. The sport exhaust
system is also active in "Sport Plus" mode on vehicles with Sport Chrono Package.
Engine power and exhaust behavior of the vehicle are not affected.
The sport exhaust system is also available as a factory installed option for new vehicles by requesting
optional equipment "0P8 – Sport exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sport
exhaust system (Black chrome-plated look tailpipe)".
Tequipment
Jun 17, 2019
Page 1 of 30
2
Macan (95B)
2601
Parts Info:
ENU
Installation and Conversion Instructions
5/19
95B.044.211
Sport exhaust system – Tailpipe in Silver chrome-plated look, set
95B.044.211.A
Sport exhaust system – Tailpipe in Black chrome-plated look, set
Also order the required button module ( Figure 2 ) depending on vehicle equipment:
Figure 2
Jun 17, 2019
Page 2 of 30
95B.907.042.BL
1x
95B.907.042.BM
1x
95B.907.042.BC
1x
95B.907.042.BD
1x
95B.907.042.BR
1x
95B.907.042.BS
1x
Button module (7Y2/7Y3 + 0P8/0P9) Figure 2 -1Standard: 95B.907.042.BJ
Button module (7Y2/7Y3 + 0P8/0P9 + 7L4/7L8) Figure 2 -2Standard: 95B.907.042.BK
Button module (7Y2/7Y3 + 0P8/0P9 + 2V4) Figure 2 -3Standard: 95B.907.042.BA
Button module (7Y2/7Y3 + 0P8/0P9 + 7L4/7L8 + 2V4) Figure
2 -4Standard: 95B.907.042.BB
Button module (7Y6/7Y7 + 0P8/0P9) Figure 2 -5Standard: 95B.907.042.BN
Button module (7Y6/7Y7 + 0P8/0P9 + 7L4/7L8) Figure 2 -6Standard: 95B.907.042.BQ
Tequipment
Installation and Conversion Instructions
95B.907.042.BG
1x
95B.907.042.BH
1x
Macan (95B)
5/19
ENU
2601
2
Button module (7Y6/7Y7 + 0P8/0P9 + 2V4) Figure 2 -7Standard: 95B.907.042.BE
Button module (7Y6/7Y7 + 0P8/0P9 + 7L4/7L8 + 2V4) Figure
2 -8Standard: 95B.907.042.BF
Parts list:
Figure 3
Parts included for exhaust system ( Figure 3 ):
958.111.220.10
2x
Clamping sleeve, ∅ 65 x 88 Figure 3 -1-
95B.253.487.MY
1x
Exhaust pipe assembly Figure 3 -2-
N.023.003.16
4x
Hexagon nut, M8 (not shown)
N .019.530.7
2x
Hexagon flange bolt, M8 x 25 (exhaust system) Figure 3 -3-
958.111.220.10
2x
Clamping sleeve, ∅ 65 x 88 Figure 3 -4-
N .106.620.01
6x
Hexagon flange bolt, M8 x 40 (exhaust system, not shown)
95B.253.611.MY
1x
Rear muffler assembly – left Figure 3 -5-
95B.253.612.MY
1x
Rear muffler assembly – right Figure 3 -6-
999.073.594.01
4x
Countersunk screw, M6 x 12 PA Figure 3 -7-
95B.253.681.R1
1x
Sport tailpipe, black chrome-plated, outer left Figure 3 -8-
Tequipment
Jun 17, 2019
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2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
5/19
95B.253.681.Q1
1x
Sport tailpipe, black chrome-plated, inner left Figure 3 -9-
95B.253.682.Q1
1x
Sport tailpipe, black chrome-plated, inner right Figure 3 -10-
95B.253.682.R1
1x
Sport tailpipe, black chrome-plated, outer right Figure 3 -11-
95B.253.681.P1
1x
Sport tailpipe, silver chrome-plated, outer left (not shown)
95B.253.681.N1
1x
Sport tailpipe, silver chrome-plated, inner left (not shown)
95B.253.682.N1
1x
Sport tailpipe, silver chrome-plated, inner right (not shown)
95B.253.682.P1
1x
Sport tailpipe, silver chrome-plated, outer right (not shown)
1
ONLY contained in respective set!
Figure 4
Parts included for electrical system ( Figure 4 ):
Jun 17, 2019
Page 4 of 30
95B.907.159.E
1x
Engine noise control unit Figure 4 -1-
999.076.081.40
2x
Hexagon nut, M6, plastic Figure 4 -2-
4H0.907.601.D
1x
Engine noise pulse sender Figure 4 -3-
N.908.877.03
1x
M6 hexagon nut, self-locking Figure 4 -4-
95B.044.200.25
1x
Wire harness for engine noise control unit/pulse sender including
adapter cable (secured) Figure 4 -5-
Tequipment
Installation and Conversion Instructions
Macan (95B)
5/19
ENU
2601
95B.044.213
1x
N .912.098.01
1x
Wire harness for connection point/exhaust flap – left-hand drive
vehicle Figure 4 -6Screw, self-locking (belt fitting) Figure 4 -7-
999.513.052.40
25 x
Tie-wrap, 4.8 x 188 (not shown)
2
Information
ONLY in the event of repairs/replacement:
Items WITHOUT a part number in the parts list can be found/ordered from the Porsche
Electronic Parts
Catalog = PET.
Check model year and vehicle equipment (I-no.) in the standard catalog!
Materials:
Tools:
000.043.172.00
1x
Sealing cord
———
1x
Commercially available rust solvent, e.g. WD40
———
1x
Wrapping tape (commercially available)
———
1x
Auxiliary line (Tekalan or Teflon hose) approx. 1,500 mm long
VAS 6935 - Pole terminal puller
Nr.90 Pos.1 - Torque wrench
9873 - Hood stay
3438 - Hook
9900 - PIWIS Tester 3
VAS 6931 - Transmission and Engine Jack
Restraining strap for securing loads
Shop light
Three-mandrel pliers for hoses and sleeves (commercially available)
Work Procedure: 1
Preparatory work
1.1
Drive the vehicle onto the lifting platform ( Workshop Manual '4X00IN Lifting the vehicle').
1.2
Connect battery charger ( Workshop Manual '2X00IN Battery trickle charging').
1.3
Work in the exhaust system area
Tequipment
Jun 17, 2019
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2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
5/19
1.3.1
Remove tunnel cover on –center–
underbody ( Figure 6 ,
Workshop Manual '519319
Removing and installing cover for
centre underbody').
1
2
– Tunnel cover on –center–
underbody
– Exhaust system
Figure 6
1.3.2
Secure catalytic converter exhaust
pipes on the transmission support
( Figure 7 (4-cylinder)) using
restraining strap for securing loads,
for example, to prevent them from
bending down.
1
2
3
– Restraining strap for
securing loads
– Transmission support
– Clamping sleeve, ∅ 65 x
88
Figure 7 (4-cylinder)
1.3.3
VAS 6931 - Engine and gearbox
jack must be positioned under the
exhaust system (in transfer case
area). Then, secure the exhaust
system with restraining straps
to prevent it from falling down
( Figure 8 ).
1
2
3
– Transmission and Engine
Jack
– Exhaust system
– Transfer case on rear axle
Figure 8
Jun 17, 2019
Page 6 of 30
Tequipment
Installation and Conversion Instructions
Macan (95B)
5/19
ENU
2601
2
CAUTION
Hot components
•
Risk of burns
Let hot components cool down.
Wear personal protective gear.
CAUTION
Heavy components
•
Risk of pinching
Wear personal protective gear.
Get someone to help if necessary.
Information
The help of another person is required for this step.
1.3.4
Remove exhaust system including front/rear mufflers and tailpipes ( Workshop
Manual '260119 Removing and installing exhaust system (V6 Turbo)').
1.3.5
Detach heat shield in the rear
muffler area – at the left ( Figure
9) and bend it down slightly.
1
2
3
4
1.3.6
1.4
–
–
–
–
Cap nut
Heat shield
Dummy plug
Filler
Remove dummy plug on underbody
and de-burr using a spatula (
Figure 9 -inset-).
Expose the plenum panel area
1.4.1
Move front lid into service position
( Workshop Manual '552213
Securing front lid (service
position)').
1.4.2
Remove wiper arms ( Workshop
Manual '922519 Removing and installing wiper arm')
Tequipment
Figure 9
Jun 17, 2019
Page 7 of 30
2
Macan (95B)
2601
ENU
Installation and Conversion Instructions
5/19
1.4.3
Remove cowl panel cover ( Workshop Manual '508719 Removing and installing
cowl panel cover')
1.4.4
Remove cover on fuse box (E-box)
in cowl panel ( Figure 10 ,
Workshop Manual '978409
Loosening and securing fuse box')
1
2
1.4.5
1.5
– Fuse box (E-box) in cowl
panel
– Foam pads on bulkhead
Remove foam pads on bulkhead (
Figure 10 -2-).
Expose A-pillar area (on driver's side)
1.5.1
Figure 10
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TSB/Document ID: 122-Z9R6H-07
Replacement Service Bulletin Number:
MFR Communication Date: 2019-06-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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