NHTSA ID Number: 10157517
Manufacturer Communication Number: V201308 2031557
TSB/Document Date: 2019-04-08
Summary
Technical Bulletin (Crank, No Start after Long Periods without Driving): The black in-tank fuel lines contain a material known as PA12. PA12 was not meant to be used with fuel containing alcohol/methanol/ethanol. If PA12 fuel lines sit in fuel for over 3 day without driving and in temperatures over 77 F (25 C) a chemical reaction occurs that creates small white crystals to form on the lines (figure 1). These crystals can flake off into the fuel, gumming up the pumps and lines. the production solution to this issue is that Fuel lines made without PA12 to be placed into production. This document discusses the "Fault Codes" necessary to diagnosis, and potential remedy of the issue. The fault codes for checking warranty coverage for servicing the vehicle are also available.
Technical Bulletin
Model(s)
Year
Tiguan
2012-2014
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
AX_CW000001
AX_EW527755
2.0T
(CCTA)
Condition
20 13 08 October 22, 2013 2031557 Supersedes V201204 dated December 5, 2012 to include additional model
year applicability.
Crank, No Start after Long Periods without Driving
Note:
This concern usually happens with dealer owned vehicles typically during PDI.
Faults may or may not be present.
DTC
P0087
Description
Fuel Rail / System Pressure: Too Low
Page 1 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Technical Background
The black in-tank fuel lines contain a material known as PA12. PA12 was not meant to be used with fuel
containing alcohol/methanol/ethanol. If PA12 fuel lines sit in fuel for over 3 day without driving and in
temperatures over 77° F (25° C) a chemical reaction occurs that creates small white crystals to form on the lines
(figure 1). These crystals can flake off into the fuel, gumming up the pumps and lines.
Figure 1
Note:
A reaction of the in-tank fuel line exterior will only occur one time, once the material has been removed,
the lines and system require no further repairs.
Production Solution
Fuel lines made without PA12 to be placed into production.
Page 2 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Procedure
• Check for debris in the fuel system, and if present, follow the steps below for cleaning the fuel system.
Note:
A reaction of the in-tank fuel line exterior will only occur one time, once the material has been removed,
the lines and system require no further repairs.
• Remove engine cover.
WARNING:
The fuel system is under pressure!
Always wear protective eyewear and protective clothing to prevent injuries and fuel
from coming in contact with your skin.
Before loosening line connections, place a cloth around the connection point. Then
release pressure by carefully pulling off the line.
Page 3 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Remove the fuel supply line to the high pressure pump (figure 2).
Figure 2
Page 4 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Place the fuel supply line into a fuel safe clear container (figure 3) and cycle the key for 2 seconds 2 times.
Figure 3
Page 5 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Check the sample of fuel for debris.
Figure 4
• If debris is found (figure 4), remove the rear seat bottom to gain access to the in-tank fuel pump.
• If no debris is found (figure 4), please contact the Volkswagen
Technician Helpline for further instructions.
Note:
If the fuel tank is full, remove some fuel through the filler neck before removing the pump to prevent fuel
from overflowing into the vehicle.
• Remove the in-tank fuel pump and recover as much of the contaminated fuel as possible using an approved
gas caddy.
• Once the fuel tank is empty, reinstall the in-tank fuel pump, rear seat bottom and fill the tank with $20.00 of new
fuel.
Page 6 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• With new fuel in the tank, reinsert the supply line into a fuel safe clear container and cycle the key for 2
seconds 5 times (figure 5). This is done to clean out the fuel line with good fuel.
Figure 5
Page 7 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Before reinstalling the fuel supply line onto the high pressure pump, use brake cleaner and shop rag to flush
out the high pressure pump inlet (figure 6). Spray brake cleaner into inlet using a 1 second burst (you may
have to repeat this step 2-3 times to ensure all debris is removed).
Note:
Be sure to wear eye protection to prevent splashing brake cleaner from getting into your eyes.
Figure 6
Page 8 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Figure 7
Tip:
Figure 6 shows the placement of the brake cleaner nozzle to the high pressure pump. Figure 7 shows the
placement of the shop rag and the removed debris, some pumps may contain more/less debris.
Make sure the shop rag is wrapped around the inlet/spray nozzle before spraying the brake cleaner
• Using GFF clear faults if present.
• If the crank no start condition persists after this procedure has been performed, please contact the Volkswagen![]()
Technician Helpline for further instructions.
Page 9 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng. Code(s)
Tiguan
2012-2014
Trans. Code(s)
VIN Range From
VIN Range To
All
AX_CW000001
AX_EW527755
2.0T
(CCTA)
SAGA Coding
Claim Type:
Use applicable Claim Type
1)
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb (L/R)
Code
2038
0010
Parts
Manufacturer
WWO
Tiguan
3)
10831900 = 20 TU
3)
20442999 = 10 TU
3)
20661900 = 90 TU
Labor Operation : Drain and Re-fill Fuel Tank
3)
20031799 = 40 TU
Causal Part: Select Labor Operation
20031799
Outside Material: 5 gallons of gasoline, (national
average, cost per gallon of gasoline, used to
calculate at time of publication - U.S.)
$20.00
Outside Material: 19 liters of gasoline, (national
average, cost per liter of gasoline, used to
calculate at time of publication - CAN)
$34.20
Labor Operation : Remove and Install Engine
Cover
Labor Operation : Collect Fuel Sample/Check
Fuel/Flush Pump Inlet
Labor Operation : Remove and Install Electric
Fuel Pump
2)
Page 10 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Diagnostic Time
4)
GFF Time expenditure
01500000 = 20 TU max.
YES
Road Test
01210004 = 10 TU
YES
Technical Diagnosis
01320000 = 10 TU max.
YES
Claim Comment: Input “As per Technical Bulletin 2031557” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Required Parts and Tools
No special parts required.
No special tools required.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 11 of 11
© 2013 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: V201308 2031557
Replacement Service Bulletin Number:
MFR Communication Date: 2013-10-22
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: FUEL SYSTEM, GASOLINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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