NHTSA ID Number: 10156707
Manufacturer Communication Number: SIL 29-EP-15
TSB/Document Date: 2019-04-08
Summary
Service Information Letter containing replacement pages for the H 40/50 EP TS5812EN 2014 Troubleshooting Manual
At J467111, DPIM Overlay, measure
resistance to ground on 12V battery return
pins 18, 19, 20, and 21 of the DPIM 24way
connector.
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Was the resistance within specification?
5572
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
Section 5—DIAGNOSTIC CODES
DTC 7341 (DPIM1) Inverter A Encoder Power Supply OutofRange Low (cont’d)
Step
Action
Value(s)
Yes
No
11
Leave the ignition OFF.
Disconnect the DPIM 24way and
OEM 24way connectors from the J46711,
TCM/VCM/DPIM Breakout Harness.
3. Connect the OEM 24way connector to the
DPIM 24way connector.
4. Disconnect the red OEM 32way connector
from the DPIM.
5. Connect the red DPIM 32way connector
of the J46711, TCM/VCM/DPIM Breakout
Harness, to the DPIM connector ONLY.
Leave the J46711 disconnected from the
red OEM 32way connector.
6. Turn ON the ignition.
7. At J467111, DPIM Overlay, measure the
speed sensor supply Open Circuit Voltage
(OCV) at the red 32way connector by
measuring the voltage between pin 6 and
pin 22 of the red 32way DPIM connector.
8. At J467111, DPIM Overlay, measure the
speed sensor supply Open Circuit Voltage
(OCV) at the red 32way connector by
measuring the voltage between pin 9 and
pin 25 of the red 32way DPIM connector.
Were both voltages within the specified range?
1013V
Go to Step 12
Go to Step 19
12
1.
2.
Short in vehicle
harness. Repair
as necessary and
go to Step 20
Go to Step 13
1.
2.
3.
4.
5.
Turn OFF the ignition.
Disconnect the J46711, TCM/VCM/
DPIM Breakout Harness, from the red
DPIM 32way connector.
Connect the J46711, TCM/VCM/
DPIM Breakout Harness, to the red
OEM 32way connector ONLY.
Turn ON the ignition.
At J467111, DPIM Overlay, measure for
voltage on pins 6, 7, 8, 9, 10, 22, 24, and
25.
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Was voltage measured on any of the pins?
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
5573
Allison H 40/50 EP
DTC 7341 (DPIM1) Inverter A Encoder Power Supply OutofRange Low (cont’d)
Step
13
Action
1.
2.
3.
4.
Value(s)
Yes
No
Short in vehicle
harness. Repair
as necessary and
go to Step 20
Go to Step 14
1013V
Go to Step 15
Open or short in
vehicle harness.
Repair as
necessary and
go to Step 20
Less than 4
Ohms
Go to Step 16
Open or short in
vehicle harness.
Repair as
necessary and
go to Step 20
Turn OFF the ignition.
Disconnect the P1 and P2 encoder
connectors.
At J467111, DPIM Overlay, measure for
shortstoground on pins 6, 7, 9, 10, 22,
and 25.
At J467111, DPIM Overlay, measure for
shorts to other wires on pins 6, 7, 8, 9, 10,
22, 24, and 25.
NOTE: There will be continuity between pins 8
and 24 of the red 32way connector because
all motor speed sensor shield wires are spliced
together.
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Were any shortstoground or shorts to any
other wires found?
14
1.
2.
3.
4.
5.
Leave the ignition OFF.
Connect the J46711, TCM/VCM/
DPIM Breakout Harness, to the red
DPIM 32way connector. Leave it
connected to the red OEM 32way
connector and leave the P1 and P2 encoder
connectors disconnected.
Turn ON the ignition.
Measure sensor supply voltage at the
P1 encoder connector on pin C.
Measure sensor supply voltage at the
P2 encoder connector on pin C.
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Were both voltages within the specified range?
15
5574
1.
2.
Turn OFF the ignition.
Leave the P1 and P2 encoder connectors
disconnected.
3. Use J39197, Jumper Wire Kit, to measure
resistance to ground on pin B of the
P1 encoder connector.
4. Use J39197, Jumper Wire Kit, to measure
resistance to ground on pin B of the
P2 encoder connector.
Were the measured resistance values within
specification?
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
Section 5—DIAGNOSTIC CODES
DTC 7341 (DPIM1) Inverter A Encoder Power Supply OutofRange Low (cont’d)
Step
16
Action
1.
2.
3.
4.
5.
6.
7.
Leave the ignition OFF.
Leave the P1 and P2 encoder connectors
disconnected.
Use J39197, Jumper Wire Kit, to jumper
pins A and C on the P1 encoder connector.
Use J39197, Jumper Wire Kit, to jumper
pins A and C on the P2 encoder connector.
Disconnect the red DPIM 32way connector
from J46711, TCM/VCM/DPIM Breakout
Harness, leaving J46711 mated to the red
OEM 32way connector.
At J467111, DPIM Overlay, measure the
resistance between pins 6 and 10 of the
red OEM 32way connector.
At J467111, DPIM Overlay, measure the
resistance between pins 7 and 9 of the red
OEM 32way connector.
Value(s)
Yes
No
Less than 4
Ohms
Go to Step 17
Open or short in
vehicle harness.
Repair as
necessary and
go to Step 20
Less than 4
Ohms
Go to Step 18
Open or short in
vehicle harness.
Repair as
necessary and
go to Step 20
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Were the measured resistance values within
specification?
17
1.
2.
3.
4.
5.
6.
7.
8.
Leave the ignition OFF.
Leave the P1 and P2 encoder connectors
disconnected.
Remove the jumper wire from the P1 and
P2 encoder connectors.
Use J39197, Jumper Wire Kit, to jumper
pins A and B on the P1 encoder connector.
Use J39197, Jumper Wire Kit, to jumper
pins A and B on the P2 encoder connector.
Leave the J46711, TCM/VCM/
DPIM Breakout Harness, mated to
the red OEM 32way connector ONLY.
At J467111, DPIM Overlay, measure the
resistance between pins 10 and 22 of the
red OEM 32way connector.
At J467111, DPIM Overlay, measure the
resistance between pins 7 and 25 of the red
OEM 32way connector.
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Were the measured resistance values within
specification?
18
Replace both the P1 and P2 speed sensors.
Have the speed sensors been replaced?
Go to Step 20
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
5575
Allison H 40/50 EP
DTC 7341 (DPIM1) Inverter A Encoder Power Supply OutofRange Low (cont’d)
Step
Action
19
NOTE: In most cases, the Dual Power Inverter
Module (DPIM) is not at fault. Investigate
thoroughly before replacing the DPIM.
Value(s)
Yes
No
Go to Step 20
Replace DPIM. Contact Technical Assistance
Center (TAC) at 18002525283 for
DPIM replacement authorization. TAC will
require a snapshot.
Is the replacement of the DPIM complete?
20
5576
In order to verify your repair:
1. Clear the DTC.
2. Operate the vehicle under normal driving
conditions.
Did the DTC return?
Begin the
diagnosis again.
Go to Step 1
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
System OK
Section 5—DIAGNOSTIC CODES
DTC 7341 (DPIM2) Inverter A Encoder Power Supply
OutofRange Low
Figure 5–52.
Overview:
The DPIM encoders are used to measure motor speed/direction and are required for motor operation.
DPIM2 uses separate power supplies for each of the encoders. This code is specific to the P1 sensor power
supply. The power supplied to this sensor is monitored to detect sensor/harness issues.
Action Taken When DTC Sets:
• MIL light illuminates
• Check System light illuminates
Possible Causes:
• 12V power supply issues (battery/charging)
• Short or open in 12V power supply wiring
• Internal DPIM fault
Tool Requirements:
• J39700 Universal Breakout Box
• J46711 TCM/VCM/DPIM Breakout Harness
• J50165 DPIM2 Adapter Harness
• J46708 Multimeter
• J39197 Jumper Wire Kit
• Universal Allison DOC®
NOTE: DPIM2 has a blue Motor A Terminal Protection Assurance (TPA) key and breakout harness
J46711 has a red Motor A TPA key. When servicing a DPIM2, use adapter harness J50165 with
breakout box harness J46711. This will convert the J46711’s red connector TPA key to a blue
connector TPA key and allow it to connect to a DPIM2.
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
5577
Allison H 40/50 EP
DTC 7341 (DPIM2) Inverter A Encoder Power Supply OutofRange Low (cont’d)
Step
Action
1
Are codes 1312, 1313 and/or 1315 set along
with this code?
2
1. Install Universal Allison DOC®.
2. Start the engine.
3. Record the DTC snapshot.
4. Monitor TCM ignition voltage.
Is the voltage within the specified values?
3
Value(s)
Yes
No
Troubleshoot
these codes first.
Go to Step 2
Go to Step 3
Resolve voltage
problem. Go to
Step 20
Is code 7341 active?
Go to Step 5
Go to Step 4
4
1.
2.
Clear the DTC.
Attempt to duplicate the conditions in the
failure record (mode, temperature, etc.).
Does code 7341 return?
Go to Step 5
System OK
5
Perform a visual inspection of the blue 32way
connector at the Dual Power Inverter Module
(DPIM) and at the P1 speed sensor.
Make repairs as
necessary and
go to Step 20
Go to Step 6
918V
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Is there any water intrusion, damaged wiring,
etc. that may cause a loss and/or corruption of
signal?
6
1.
2.
7
At J467111, DPIM Overlay, measure battery
supply voltage on pins 1, 2, 5, and 6 of the
DPIM 24way connector.
Turn OFF the ignition.
Install J39700, Universal Breakout
Box, to the DPIM 24way and
OEM 24way connectors using J46711,
TCM/VCM/DPIM Breakout Harness.
3. Turn ON the ignition.
Is the harness connected and the ignition turned
back ON?
Go to Step 7
10.516V
Go to Step 8
NOTE: The vehicle OEM has responsibility
for all external wiring harness repair. Harness
repairs performed by Allison Transmission
distributors and dealers are not covered by
Allison Transmission warranty.
Is the voltage within the specified range?
5578
Copyright © 2015 Allison Transmission, Inc. All Rights Reserved.
Open or short in
vehicle harness.
Repair as
necessary and
go to Step 20
Section 5—DIAGNOSTIC CODES
DTC 7341 (DPIM2) Inverter A Encoder Power Supply OutofRange Low (cont’d)
Step
Action
Value(s)
Yes
No
8
At J467111, DPIM Overlay, measure wakeup
signal voltage on pins 3 and 4 of the 24way
connector.
916V
Go to Step 9
Open or short in
vehicle harness.
Repair as
necessary and
go to Step 20
916V
Go to Step 10
Open or short in
vehicle harness.
Repair as
necessary and
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TSB/Document ID: SIL 29-EP-15
Replacement Service Bulletin Number:
MFR Communication Date: 2015-12-10
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
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