NHTSA ID Number: 10156613
Manufacturer Communication Number: SRV-TSB-19-003
TSB/Document Date: 2019-05-09
Summary
CR173 Check bushing on rear sprocket and replace if required - Applicability: Hypermotard 950 (all model versions). This technical service bulletin informs dealers and service managers about the possibility of a missing rear-sprocket bushing, and needed application of a heat-shrinking sheath on a sensor cable. The bulletin also emphasizes that a missing bushing would not compromise the operation for the first period of bike use. Additionally, a service inspection, solution, affected VIN, and part information are included. The document has been redacted for sensitive information.
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
Date:
To:
From:
March 14, 2019
Dealer Principal, General Manager, Service Manager, North American Dealer
Network
Richard Kenton, Technical Director
Eric Bradley, Technical Training and Publications Manager
Dear Dealers,
This service campaign affects 2 vehicle components: the rear sprocket, and the DQS harness.
Part 1: During quality inspections performed after production, it was discovered that bushing
part no. 71210181A may not have been installed on the rear sprocket Z43 with the first batch of
bikes shipped.
Bushing part no. 71210181A
This Service Campaign requires inspection for the presence of bushing part no. 71210181A on
the rear sprocket and to install it if missing.
If this bushing is missing, it does not affect the bike operation for the first period of bike use.
Part 2: For the Hypermotard 950 SP and all Standard models with Ducati
Quick Shift up/down
(DQS) installed as an accessory, it is necessary to apply a black heat-shrinking sheath or
similar product in PVC HT 105°C on the DQS (Ducati Quick Shift) sensor cable.
1/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
Application
You can find the precise list of VIN numbers involved in CR173 on the DCS in sections:
VIN HISTORY
You can consult the single frame number.
CAMPAIGNS
You can consult all the VIN numbers that Ducati
Motor
Holding sent you.
Customer Impact
All bikes in your stock (to be registered or already registered) and to be delivered to final
Customers will have to be updated during pre-delivery operations and, anyway, always before
delivery to the final Customer. All the bikes already delivered to final Customers must undergo
this update as soon as they come to your workshop. Note: this is not a safety recall.
Parts Distribution
The part no. 71210181A required to carry out the update under this Service Campaign must be
ordered individually for each affected frame number. The required self-locking ties and heat
shrink should be sourced locally.
Warranty reimbursement rules
Reimbursement for work associated with this Service Campaign will be made through the
regular warranty claim procedure using the “Vehicle History” section of the DCS. The warranty
claim is pre-filled and is identified as CR173. 2 types of operations are provided and described
on page 3:
2/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
Operation TYPE 1:
Description
TYPE 1
Rear sprocket check and sheath
application on DQS cable
Spare Parts
No Part number
required
Labor
18 minutes
(3 LU)
Operation TYPE 2:
Description
TYPE 2
Bushing assembly and sheath
application on DQS cable
Spare Parts
Part no. 71210181A
Labor
30 minutes
(5 LU)
Reimbursed labor includes time required for:
Vehicle reception
Check the presence of bushing part no. 71210181A and install bushing if necessary
Application of the heat-shrinking sheath or similar product in PVC with the relevant
self-locking ties on the DQS sensor connector (where available);
Soft cleaning of the motorcycle
Cost of the 2 self-locking ties and the sheath
Table of Contents
Introduction
Page
1
Application
2
Customer Impact
2
Parts Distribution
2
Warranty Reimbursement Rules
2
Spare Parts
4
Service Solution
4
3/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
Spare Parts
The component to be used for this update is bushing part no. 71210181A.
The heat-shrinking sheath or similar product in PVC and the 2 small self-locking ties to be
used for the DQS sensor cable should be sourced from local vendors as these are easy to find
consumables.
Service Solution
NOTE
To ensure the correct execution of the operation within the provided labor time to carry
out the updates, it is necessary to follow the sequence indicated in the following
instructions
Part 1: Checking the bushing on the rear sprocket
1. Put the front wheel in a vice and make sure it is securely mounted. Use retaining straps if
necessary.
2. Working on the motorcycle left side, remove the clip (1) and the nut (2) with the relevant
washer (3) that fix the flange-rear sprocket assembly to the rear wheel shaft.
4/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
3. Without loosening and removing the chain, move the flange-rear sprocket assembly away from
the rear wheel shaft in order to perform a visual inspection as shown in the figure
NOTE
To perform the visual inspection position the spacer (4) on the chain tensioner
eccentric to move it away from the flange-rear sprocket assembly
- If the bushing (5) is missing, the assembly is NON-CONFORMING and it is
necessary to install the missing bushing. Follow the instructions in Part 2
- If the bushing (5) is present, the assembly is CONFORMING; perform the
reassembly procedure beginning from Part 2 - Step 6
5/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
Part 2: Fitting the bushing on the rear sprocket
1. Remove the flange-rear sprocket assembly by loosening the two screws that retain the
rear eccentric hub to the swinging arm and then loosening the chain
2. Separate the rear sprocket (6) from the flange (7)
3. Take bushing (A) part no. 71210181A and apply Shell Gadus S2 V220 2 grease (or
equivalent) on the external surface of the bushing and on the internal mating surfaces of
the rear sprocket with the silent-blocks as shown in the figure
4. Use a press and a drift to fit the bushing (A) on the rear sprocket (6)
6/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
WARNING
Make sure the bushing is seated correctly so that its upper and lower profiles
are aligned with the rear sprocket surface.
5. Fit the flange (7) on the rear sprocket (6) ensuring that it is fully home as shown
7/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
6. Install the flange-rear sprocket assembly with the suitable spacer (4) on the chain
tensioner eccentric and install the chain on the rear sprocket
7. Apply Shell Gadus S2 V220 2 gear on the rear wheel shaft and on the thread of nut (2)
8. Start nut (2) with washer (3) and tighten to 156 Nm ± 5%
9. Fit the clip (1) as shown in the figure
10. Tension the final drive chain by following the procedure below:
10.1 Turn the rear wheel until you find the position where chain is tightest
10.2 Set the vehicle on the side stand
10.3 Push down the chain with just a finger at the point of measurement and then
release it
10.4 The measurement taken from the chain sliding shoe lower edge and the center of
chain pins must be:
A = 65 ÷ 67 mm (Hypermotard 950)
A = 69 ÷ 71 mm (Hypermotard 950SP)
8/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
11. Tighten the 2 screws (8) retaining the rear eccentric hub to the swinging arm 31 Nm ± 5%
in the 1-2-1 sequence
Part 3: Sheath application on the DQS (Ducati
Quick Shift) sensor cable
NOTE
The black heat-shrinking sheath or similar product in PVC HT 105°C must be applied
on the DQS (Ducati
Quick Shift) sensor cable only on the Hypermotard 950 SP and all
the Standard models with Ducati
Quick Shift up/down (DQS) installed as an
accessory.
1. By working on the left side of the motorcycle, remove the 2 small self-locking ties (9) that
fix the DQS sensor cable to the side stand sensor cable
2. Disconnect the connector (10) of the DQS sensor
9/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
3. Take a black heat-shrinking sheath or alike PVC HT 105°C of the following size:
- Length: 200 mm
- Diameter: 9.5 mm
200 mm
Ø 9.5 mm
4. Insert the DQS sensor connector (10) inside the sheath (11) and let it slide until it comes
out of the opposite side as shown in the figure
5. Connect the DQS sensor connector (10) and slide the sheath (11) until inserting the front
end inside the cover as shown in the figure
10/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
6. Use a felt-tip pen to mark the lower part of the sheath in correspondence of the DQS
sensor connector as shown in the figure
7. Move the sheath in order to disconnect the DQS sensor connector and slide the sheath
out
8. Use scissors to make two cuts on the previously made mark as shown in the figure to
create a notch for connector release access
9. To reinstall the sheath, repeat the procedure from steps 4 and 5
NOTE
Aim the sheath so that the cut is in the lower part of the DQS sensor connector.
11/12
CR173 – Check and possible installation of the
bushing part no. 71210181A on the rear sprocket
Hypermotard 950 (all model versions)
Technical Service Bulletin SRV-TSB-19-003
10. Tie the DQS sensor cable to the side stand sensor cable by means of 2 small self-locking
ties (12) as shown in the figure
11. Remove the motorcycle from the wheel vice
For questions or information about this Service Campaign,
please contact your Service Area Manager.
12/12
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TSB/Document ID: SRV-TSB-19-003
Replacement Service Bulletin Number:
MFR Communication Date: 2019-03-14
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: WHEELS
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