NHTSA ID Number: 10156497
Manufacturer Communication Number: A461907 20507355
TSB/Document Date: 2019-04-02
Summary
This bulletin contains repair instructions to address brake squeal.
46 Q7 MY17 Squeal from front brakes
46 19 07 2050735/5 March 15, 2019. Supersedes Technical Service Bulletin Group 46 number 18-02 dated
November 21, 2018 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
Q7
2017
All
With disc brakes in front
Condition
REVISION HISTORY
Revision
Date
Purpose
5
-
Revised Service (Updated Step 4 and Tip)
Revised Required Parts and Tools (Updated Note)
4
11/21/2018
Revised Warranty (Updated Labor Operations)
3
09/04/2018
Revised Warranty (Updated TU)
Revised Required Parts and Tools (Removed remark)
Customer reports hearing a squealing noise (1.6 KHz) from the front brakes in the following conditions:
Slow speeds, usually below 20 mph
Usually in reverse
Cold brakes
Temperature and humidity conditions may vary
Page 1 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Please review the audio/video example below: https://audiexternal.kzoplatform.com:443/swf/player/359 (Figure 1).
Figure 1. QR Code for supporting video.
Note:
Frequencies can be identified with our Audi
Frequency Analysis App, review TSB 2051095: 46 Audi
frequency
analysis for further information.
Technical Background
Not applicable.
Production Solution
Not applicable.
Service
Replace front brake pads according to the instruction in Elsa at Repair Manual, Chassis >> Brake System >> 46
Mechanical Components >> Front Brakes >> Brake Pads, Removing and Installing Steel Brakes.
1. Identify the caliper casting lip of the installed caliper in the vehicle. There are two possibilities for the lip; large
and small (Figure 1).
Page 2 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 1. Caliper casting lip configurations.
2. Install one new lower spring in each caliper. The final configuration must have two springs per caliper (Figure
2). See available spring designs (Figure 3).
3. According to caliper casting, a specific type of spring must be assembled, as follows:
LARGE CASTING LIP >>> INSTALL SPRING 4M0 615 269 C
SMALL CASTING LIP >>> INSTALL SPRING 4M0 615 269 or 4M0 615 269 B
Page 3 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 2. Spring configuration, after installation.
Figure 3. Spring designs.
4. It is mandatory to clean the brake caliper contact surfaces for the brake pad intermediate plate (also known as
retaining plate) and thinly coat with Lithium Grease. (Figure 4).
Page 4 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 4. Clean contact surfaces and then coat with lithium grease.
5. It is mandatory to pay attention to the labeling on the brake pad (Figure 5). Once installed the arrow (1) position
on the backing plate must point upward (the pads should be installed with the arrows following the forward
rotation of the wheel). Labeling (2) indicate correct assembly position (left outer/inner, right outer/inner).
Page 5 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 5. Correct installation positioning for the brake pad.
6. It is mandatory to replace all 4 brake pad intermediate plates per caliper – included in the brake pad box
(Figure 6).
Figure 6. Replace all 4 intermediate plates.
Page 6 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
7. Brake Embedding:
a. Perform 10 stops from approximately 35 mph to 10 mph with medium brake application.
b. Drive for approximately 2 minutes 40 mph without braking to allow the brakes to cool down.
c. Repeat steps A and B if necessary.
Note:
A. This bulletin does not apply if there is an improper operation or misuse of the vehicle.
B. Do not perform ABS stops as a way of embedding the brakes. Brake pads and discs may be permanently
damaged if brakes are overheated prior to being properly embedded.
C. Do not replace current springs already installed in the caliper. It is mandatory to install two springs per vehicle.
Tip: Rust/Corrosion build-up, grooves, or glazing on the braking surface of the brake disc may cause noise
and must be considered when replacing brake pads. If this TSB has not been completed, complete the repairs as
outlined in this TSB. If this TSB has already been completed and the noise has returned, please review TSB
2034181.
Warranty
Claim Type:
110 up to 48 Months/50,000 Mile.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
4636
Damage Code:
0010
Labor Operations:
Wheels remove + reinstall (front)
4405 2000
See SRT
Brake pads front remove + reinstall
4636 2050
See SRT
GFF
No allowance
0 TU
Road test prior to the service procedure
0121 0002
10 TU
Road test after the service procedure
0121 0004
10 TU
Diagnostic Time:
Claim Comment:
As per TSB #2050735/5
Page 7 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Required Parts and Tools
Part Number
Part Description
Quantity
4M0698151BD
Set of front brake pads
01
4M0615269 or
Spring (According to caliper casting design).
02 springs per vehicle/repair.
4M0615269B or
4M0615269C
Note:
Packaging may vary with 1 or 2 parts, according to the
supplier.
G052150A2
0.1
See ETKA
Sender wire.
02
Note :
Pad wear indicator, replace only if defective. Vehicles
with very low mileage probably will not require
replacement.
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the
Repair Manual
See ETKA/ELSA
Additional Information
The following Technical Service Bulletin(s) will be necessary to complete this procedure:
TSB 2051095, 46 Audi
frequency analysis.
All parts and service references provided in this TSB (2050735) are subject to change and/or removal. Always
check with your Parts Department and/or ETKA for the latest information and parts bulletins.
©2019 Audi
of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites without the prior expressed written permission of the
publisher.
Page 8 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Page 9 of 9
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: A461907 20507355
Replacement Service Bulletin Number:
MFR Communication Date: 2019-03-15
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SERVICE BRAKES, HYDRAULIC
MFR Component System:
MFR Component Subsystem:
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