NHTSA ID Number: 10155199
Manufacturer Communication Number: TJ17076.11.0-201
TSB/Document Date: 2019-03-25
Summary
Technical Journal TITLE : Headlamp , Leak Test REF NO : ISSUING DEPARTMENT : CAR MARKET : United States TJ 17076 Technical Service PARTNER : ISSUE DATE : 3 US 7510 Volvo
Cars North America YEAR MONTH DAY 2012 10 11 FUNC GROUP : FUNC DESC : 3521 Headlamp , complete Page 1 of 24 Attachment File Name File Size S80 - V70 - XC70 . pdf 0.5641 MB S60 - XC60 . pdf 0.5868 MB C30 - S40 - V50 - C70 . pdf 0.4175 MB XC90 . pdf 0.6020 MB Vehicle Type Eng Struc Week Type Eng Sales Body Gear Steer Model Year Plant Chassis range Desc Range 124 2007 - 9999 0000850 - 9999999 200605 - 999952 134 2011 - 9999 0000194 - 9999999 201020 - 999952 135 2008 - 2010 0000395 - 9999999 200720 - 999952 136 2008 - 9999 0000400 - 9999999 200720 - 999952 156 2010 - 9999 0000395 - 9999999 200720 - 999952 275 2003 - 9999 0000690 - 9999999 200232 - 999952 533 2007 - 9999 0000261 - 9999999 200637 - 999952 542 2006 - 9999 0000590 - 0999999 200549 - 999952 544 2004 - 2010 0000295 - 0999999 200339 - 999952 545 2004 - 2010 0000133 - 0999999 200347 - 999952 CSC Customer Symptom Codes Code Description W4 Headlights / Moisture / mist on inside of lens WG Headlights / Lens broken / chipped / cracked / distorted ? Fixed Right ? First Time ? Produced in the USA and available as an electronic document . Hard copy documents are printed in USA on recycled paper containing a minimum of 50 % wastepaper and 10 % post - consumer waste . 2012 VOLVO CARS OF NORTH AMERICA , LLC Technical Journal 17076 DTC Diagnostic Trouble Codes Text CSC = Customer Symptom Code DTC = Diagnostic Trouble Code Note ! If using a printed copy of this Retailer Technical Journal , first check for the latest online version . DESCRIPTION : The headlamp assembly may have condensation caused by moisture inside of lens . Some condensation is normal and not considered a defect . Automotive lamps are designed as an open system and atmospheric humidity can enter the lamp and also exit . The moisture disappears over a time period through the air v
VOLVO CAR
SERVICE AND PARTS BUSINESS
Technical Journal
TITLE:
Moisture in headlamp, leak test
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 17076.11.0
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo Car USA
2019-01-09
2019-01-16
FUNC GROUP:
FUNC DESC:
3521
Headlamp, complete
Page 1 of 2
“Right first time in Time”
Attachment
Vehicle Type
Type
134
137
138
155
156
157
224
225
234
235
236
238
238
256
536
Eng
Eng
Desc
Sales
Body
Gear
Steer
Model Year
2011-9999
2016-9999
2014-9999
2011-9999
2010-9999
2015-9999
2019-9999
2019-9999
2017-9999
2017-9999
2017-9999
2018-9999
2018-9999
2016-9999
2019-9999
Plant
Chassis range
0000001-0999999
0000001-0999999
0000156-9999999
0001147-9999999
0000001-9999999
0000001-0999999
0000001-9999999
0000001-0999999
0000001-0999999
0000001-9999999
0000001-9999999
0000001-0999999
0000001-9999999
0000001-0999999
0000001-0999999
Struc Week
Range
201020-999952
201524-999952
201345-999952
201035-999952
200720-999952
201450-999952
201835-999952
201817-999952
201617-999952
201620-999952
201646-999952
201646-999952
201646-999952
201505-999952
201746-999952
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2019 VOLVO CAR USA, LLC
Technical Journal 17076.11.0
CSC Customer Symptom Codes
Code
W4
WG
Description
Headlights/Moisture/mist on inside of lens
Headlights/Lens broken/chipped/cracked/distorted
VST Operation Number
VST Operation Number
98402-2
Description
Headlamp leak test
DTC Diagnostic Trouble Codes
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
Text
DESCRIPTION:
The headlamp assembly may have condensation caused by moisture inside of lens. It appears when there
is a large difference in temperature and humidity between the inside and outside.
SERVICE:
Perform a visual check of the headlamp assembly to evaluate if the condensation is normal or not: Check
the housing, lens, seals and ventilation holes for damage. If damage is found replace the headlamp.
To clear normal condensation from the headlamp:
*Information regarding condensation in headlamps has been updated in VIDA. Information - Product
specifications - Function - 3 Electrical system - 352 lightning, front - Headlamps (mechanical info).
Remove the service lid (not applicable on LED headlamp) on the headlamp housing and switch the
headlamp low beam on for 30 minutes. Secure battery charging either by having the engine running or
by connecting a battery charger. Or If a road test is possible: Switch the headlamp low beam on and road
test the vehicle for at least 10 up to 30 minutes
If the condensation does not clear and water drops remain, perform the headlamp leak test according to
VIDA.
*For SPA, CMA and future car models the leak test is in VIDA. Information - Repair - Cleaning,
Inspection and Adjustment - 3 Electrical system - 35 Light - 352 light, front - Headlamp leak test.
*If a leakage is found send in a vehicle report with support not needed with the leakage result and photos
of the leak location.
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report” and sub concern area “Support not needed”, use function group 3521.
Page 2 of 2
2019-01-16
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TSB/Document ID: TJ17076.11.0-201
Replacement Service Bulletin Number:
MFR Communication Date: 2019-01-17
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EXTERIOR LIGHTING:HEADLIGHTS
MFR Component System:
MFR Component Subsystem:
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