NHTSA ID Number: 10153384
Manufacturer Communication Number: SP-312 Rev.B
TSB/Document Date: 2019-02-19
Summary
Operation Name: Hendrickson
Truck Commercial Vehicle Systems Document Name: Parts List - SOFTEK Front Suspension System for Lion Bus Summary: This document provides parts lists for Hendrickson SOFTEK suspension systems equipped on applcable Lion buses.
¾"-10 UNC x 8½" Lower Shock Bolt
2
¾" Hardened Washer
8
¾"-10 UNC Hex Locknut
4
Shock Spacer
2
Shock Bracket
2
Leaf Spring Assembly Service Kit,
Includes Key Nos. 8, 13-14
8
53624-000
Leaf Spring Assembly
2
9
64488-002
Front Hanger
2
10
58258-008
M20 x 160 mm Hex Bolt
2
11
58246-004
M20 Hardened Washer
4
12
58259-000
M20 Locknut
2
13
66510-001
Rear Shackle Bracket Assembly
2
14
64314-000
Rear Shackle Plate
4
15
58258-008
M20 x 160 mm Hex Bolt
4
16
58246-004
M20 Hardened Washer
8
17
58259-000
M20 Locknut
4
STEERTEK Axle Assembly w/Brake Assembly,
Includes Key Nos. 18-42, 49-65, 68-78
64502-050 Vehicles built AFTER July 20, 2017
64502-049 Vehicles built PRIOR TO July 20, 2017
18
64905-001
Axle & Kingpin Assembly
1
Steering Knuckle Assembly, Includes Key Nos. 25, 29
19
Left Hand Lower
1
58900-053 Vehicles built AFTER July 20, 2017
58900-061 Vehicles built PRIOR TO July 20, 2017
20
Right Hand Lower
1
58900-054 Vehicles built AFTER July 20, 2017
58900-062 Vehicles built PRIOR TO July 20, 2017
21
60903-034 Left Hand Upper, Replaces 60903-004
1
22
60904-002 Right Hand Upper
1
Kingpin Bushing and Bearing Service Kits
60961-040
Axle Set, Includes Kit Nos. 60961-009 & -039
60961-009
Left Hand w/Composite Thrust Bearing,
Includes Key Nos. 23-26, 28-30 and Loctite
60961-039
Right Hand w/Roller Thrust Bearing,
Includes Key Nos. 23-25, 27-30 and Loctite
23
59156-000
Grease Cap Assembly
4
24
58937-000
Retaining Ring
4
25
58909-000
Kingpin Bushing
4
Thrust Bearing Service Kits
60961-043 Axle Set, Includes Kit Nos. 60961-041 & -042
60961-041
Left Hand Composite Thrust Bearing, Includes
Key Nos. 26, 28-30 and Loctite
60961-042
Right Hand Roller Thrust Bearing, Includes
Key Nos. 27-30 and Loctite
26
59828-000
Left Hand Composite Thrust Bearing
1
27
64256-000
Right Hand Roller Thrust Bearing
1
28
Kingpin Shim
As Req.
60259-001X 0.005" Thickness (Pack of 4)
60259-002 0.047" Thickness
29
58910-001
Kingpin Seal
4
5
⁄8"-11 UNC Socket Head Cap Screw
4
30
60236-001
60937-000
Loctite (Red) Compound Tube (Not Shown)
1
31
Tie Rod Assembly, 11⁄8" Threads,
1
Includes Key Nos. 32-34
76877-002 Vehicles built AFTER July 20, 2017
76877-003 Vehicles built PRIOR TO July 20, 2017
32
*7⁄8" Castle Nut
2
Tie Rod End Service Kits
60961-734
Axle Set, Includes 60961-736 and 60961-741
60961-736
Left Hand, Includes Key Nos. 33, 35-36
60961-741
Right Hand, Includes Key Nos. 34-36
Tie Rod End, 11⁄8" Threads
33
70995-001 Left Hand
1
34
70995-002 Right Hand
1
SP-312
58913-009L
58917-001
58917-016
22962-001
49842-000
59946-001
59423-002
60961-162
35
36
VEHICLE
QTY.
7
⁄8" Flat Washer
2
Tie Rod Nut Cotter Pin
2
Stop Bolt Service Kit, One Side,
Includes Key Nos. 37-38
37
60238-001
½"-13 UNC x 2" Square Head Bolt
2
38
60240-000
½"-13 UNC Hex Jam Nut
2
39
59952-003
Top Axle Wrap
2
40
64722-003
Bottom Axle Wrap
2
41
60508-000
Top Axle Wrap Liner
2
42
59845-000
Bottom Axle Wrap Liner
2
60961-140
Clamp Group Service Kit, One side,
Includes Key Nos. 43-45
43
64804-110
¾"-16 UNF x 11" U-bolt
4
44
22962-001
¾" Flat Washer
8
45
17700-035
¾"-16 UNF 2B Nylon Locknut
8
64506-000
Top Pad/Axle Stop Assembly
Includes Key Nos. 46-47
46
64519-000
Top Pad
2
47
64080-000
Rubber Axle Stop
2
48
70105-010
Front Axle Spacer - 10 mm
2
49
**Meritor Brake Caliper Assembly
2
Left Hand Part No. 60450482007
Right Hand Part No. 60450483007
50
**Wabco ABS Sensor Clip Part No. 300088
2
51
**Wabco ABS Sensor Part No. 441 032 814 0 2
52
**Meritor ABS Bracket Part No. 69180466
2
5
⁄16"-18 UNC x ½" Bolt (ABS Bracket)
4
53
18160-012
54
**Meritor Dust Shield Part No. 3264W1453
2
55
**Meritor Dust Shield Clip Part No. 2257V1270 2
56
64201-001
M8 x 1¼"-6G Cap Screw (Dust Shield)
6
57
**Meritor Torque Plate
2
Left Hand Part No. 69120952
Right Hand Part No. 69120951
5
⁄8"-11 UNC x 2¾" Hex Bolt (Torque Plate)
14
58
32043-002
5
59
32043-021
⁄8"-11 UNC x 1½" Hex Bolt (Torque Plate)
2
5
60
22962-036
⁄8" Hardened Washer (Torque Plate)
24
5
61
47764-000
⁄8"-11 UNC Locknut (Torque Plate)
8
62
58258-017
M20 x 2.5-6G Hex Bolt (Caliper)
8
63
58246-018
M20 Hardened Washer (Caliper)
8
Replaces 58246-009
64
**Federal Mogul Wheel Seal
2
Kit No. M380001TX0
**Timken Inner Bearing One side, Set No. 413,
Includes Key Nos.65-66
65
Inner Bearing Cone
2
66
Inner Bearing Cup
2
**Timken Outer Bearing One Side, Set No. 406,
Includes Key Nos. 67-68
67
Outer Bearing Cup
2
68
Outer Bearing Cone
2
69
**Meritor 1½"-12 UNF Inner Wheel
2
Bearing Adj. Nut Part No. 1227-U-541
2
70
**Meritor 3⁄16" Wheel End Lock Ring
Part No. 1229-G-475
71
**Meritor 0.05" Wheel End Lock Washer
2
Part No. 1229-F-474
72
**Meritor Wheel End Outer Nut No. 1227-B-106 2
73
**Stemco Hubcap Gasket Part No. 330-3024
2
74
**Meritor Hub & Rotor Assembly,
2
Steel Hub 15.38 x 1.54 Rotor
Part No. 17160671003
75
***M22 x 1.5 Two-piece Wheel Nut
20
76
**Stemco Hubcap Assembly - 6",
2
Kit No. 343-4346, Includes Key No. 77
77
*Rubber Plug
2
5
78
64545-002
⁄16"-18 UNC x ¾" Hex Bolt
12
w/Retainer Washer (Hubcap Bolts)
5
22962-007
17800-004
60961-069
For all (*) see Notes on Page 6
SOFTEK® for Lion Bus
■■ Special Tool
KINGPIN BUSHING TOOL – ADJUSTABLE STRAIGHT FLUTE REAMER
The dimension of cutting diameter must
facilitate a range of 1.802"-1.812"
NOTE: * Item included in assembly only, part not sold separately.
** Not supplied by Hendrickson for aftermarket service purposes. Description and part number listed for reference only. For more
information and assistance with service, maintenance and rebuild instructions on these components see below component
manufacturers:
• Federal Mogul Tech and Part Support 800.325.8886 or www.fme-cat.com
• Meritor Tech and Part Support 888.725.9355, for parts www.meritorpartsexpress.com and for tech support
www.meritorbullpen.com
• Stemco Tech and Part Support 800.527.8492 or www.stemco.com
• Timken at Tech and Part Support 866.984.6536 or www.timken.com/resources or Timken Youtube series, Timken Tricks of the
Trade (Installing a Timken® Set-Right® Bearing)
• WABCO Tech and Part Support 855.228.3203 or www.wabco-auto.com/aftermarket-services/inform-product-catalog
*** Not supplied by Hendrickson, used for reference only. Contact the vehicle manufacturer for more information.
This is a general parts list to provide directional information. Components may vary by model. Questions in regards to parts, contact Hendrickson Truck Parts at
1.866.755.5968 (Toll-free U.S. and Canada), 630.910.2800 (Outside U.S. and Canada) or e-mail: truckparts@hendrickson-intl.com.
Truck Commercial Vehicle Systems
800 South Frontage Road
Woodridge, IL 60517-4904 USA
1.866.755.5968 (Toll-free U.S. and Canada)
1.630.910.2800 (Outside U.S. and Canada)
Fax 1.630.910.2899
“HENDRICKSON”, the “H” logo and other Hendrickson
marks designated with the “®” symbol are registered
trademarks of Hendrickson USA, L.L.C. in the
United States and certain other countries.
SP-312 Rev B 11-18
Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected.
© 2017-2018 Hendrickson USA, L.L.C. All Rights Reserved
Printed in United States of America
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TSB/Document ID: SP-312 Rev.B
Replacement Service Bulletin Number:
MFR Communication Date: 2018-11-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SUSPENSION
MFR Component System:
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