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NHTSA ID Number: 10152637

Manufacturer Communication Number: IS-18905

TSB/Document Date: 2019-01-07


Summary

This instruction sheet explains how to install hatches with fan on H3 vehicles.


Instruction Sheet

IS18905

INSTALLATION OF HATCHES WITH FAN ON H3 MODELS

H3 MODELS

EFFECTIVITY

KIT TO
ORDER

HATCH
COLOR

PAGE

H3-45 coaches
Model Years : From 2019

From
2PCH33493KC710185

IS-18905_1

BEIGE

2 AND 4

H3-45 coaches
Model Years : From 2019

From
2PCH33493KC710185

IS-18905_2

GREY

3 AND 4

H3-45 coaches
Model Years : From 2005
up to 2018

From
2PCH3349951010168
up to
2PCH33493JC710184

IS-18905_3

BEIGE

21

NOTE
Material can be obtained through regular channels.

Writer: ml

IS18905
Page 2 / 40

SECTION 1: FOR H3 MODELS WITH NEW ELECTRICAL ARCHITECTURE
Kit # IS-18905_1 contains the following parts:
Part No.

Description

Qty

950456

HATCH WITH FAN (BEIGE)

2

061395

HARNESS FOR HATCHES W/FAN - DASH SECTION (NEA)

1

061396

HARNESS FOR HATCHES W/FAN - ROOF SECTION (NEA)

1

504637

CABLE TIE, NYLON BLK (STD)

30

562697

SWITCH, NGR EATONeBay logo 8961K680

2

565927

CAP SWITCH EATONeBay logo - HATCHES (VENT. ROOF)

2

504273

CABLE TIE, NYLON BLK (SMALL)

10

562286

TERMINAL PIN, FOR ROOF HARNESS REAR FAN WIRE EXTENDING

4

562482

TERMINAL SOCKET, FOR FAN CONNECTOR

6

562485

DEUTSCH CONNECTOR 2C SHP, MALE, FOR MOTOR

2

562488

SECONDARY LOCK DEUTSCH, FOR CONNECTOR 562485

2

563623

BUTT SPLICE / 16-14 / BLUE / W/THERMORETRAC / PANDUIT BSH14-Q

4

560668

ELECTRICAL WIRE RED, 14 AWG, GXL, 125 deg (ft)

3

562585

ELECTRICAL WIRE BLACK, 14 AWG, TXL, 125 deg (ft)

3

562387

CONVOLUTED TUBING NYL 0.25’’ID (ft)

2

561681

CONVOLUTED TUBING NYL 0.35’’ID (ft)

15

561683

CONVOLUTED TUBING NYL 0.50’’ID (ft)

2

504447

GROMMET .5X.062X.312X.625

6

IS18905

INSTRUCTION SHEET

1

FI18905

FEUILLE D’INSTRUCTIONS

1

Other parts that may be required with kit IS-18905_1 :
Part No.

Description

Qty

564099

HOCKEY TAPE BLACK

AS REQ.

684013

CAOUTCHOUC PROTECTION FOR ELECTRICAL TERMINAL

AS REQ.

684685

ADHESIVE/SEALANT SIMMON ISR70-03 BLACK

AS REQ.

680038

LOCTITE 243 BLUE

AS REQ.

Writer: ml

IS18905
Page 3 / 40

SECTION 1: FOR H3 MODELS WITH NEW ELECTRICAL ARCHITECTURE
Kit # IS-18905_2 contains the following parts:
Part No.

Description

Qty

950583

HATCH WITH FAN (GREY)

2

061395

HARNESS FOR HATCHES W/FAN - DASH SECTION (NEA)

1

061396

HARNESS FOR HATCHES W/FAN - ROOF SECTION (NEA)

1

504637

CABLE TIE, NYLON BLK (STD)

30

562697

SWITCH, NGR EATONeBay logo 8961K680

2

565927

CAP SWITCH EATONeBay logo - HATCHES (VENT. ROOF)

2

504273

CABLE TIE, NYLON BLK (SMALL)

10

562286

TERMINAL PIN, FOR ROOF HARNESS REAR FAN WIRE EXTENDING

4

562482

TERMINAL SOCKET, FOR FAN CONNECTOR

6

562485

DEUTSCH CONNECTOR 2C SHP, MALE, FOR MOTOR

2

562488

SECONDARY LOCK DEUTSCH, FOR CONNECTOR 562485

2

563623

BUTT SPLICE / 16-14 / BLUE / W/THERMORETRAC / PANDUIT BSH14-Q

4

560668

ELECTRICAL WIRE RED, 14 AWG, GXL, 125 deg (ft)

3

562585

ELECTRICAL WIRE BLACK, 14 AWG, TXL, 125 deg (ft)

3

562387

CONVOLUTED TUBING NYL 0.25’’ID (ft)

2

561681

CONVOLUTED TUBING NYL 0.35’’ID (ft)

15

561683

CONVOLUTED TUBING NYL 0.50’’ID (ft)

2

504447

GROMMET .5X.062X.312X.625

6

IS18905

INSTRUCTION SHEET

1

FI18905

FEUILLE D’INSTRUCTIONS

1

Other parts that may be required with kit IS-18905_2 :
Part No.

Description

Qty

564099

HOCKEY TAPE BLACK

AS REQ.

684013

CAOUTCHOUC PROTECTION FOR ELECTRICAL TERMINAL

AS REQ.

684685

ADHESIVE/SEALANT SIMMON ISR70-03 BLACK

AS REQ.

680038

LOCTITE 243 BLUE

AS REQ.

Writer: ml

IS18905
Page 4 / 40

DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button.

SECTION 1: FOR H3 MODELS WITH NEW ELECTRICAL ARCHITECTURE
PROCEDURE (KIT IS-18905_1 AND KIT IS-18905_2)
1. Install protection to the seats.

FIGURE 1

2. Prepare the new hatches.
3. If applicable, remove the plastic frame on
both new hatches. Use Torx #40 and remove
the screws (4).
4. Keep the screws in a safe place.

FIGURE 2

5. Remove the wire holder that fixes the wire on
the frame. Use a Torx #20.
6. Keep the screw and the holder in a safe
place.
7. Discard both plastic frames.

NOTE
The new hatches are to be installed on the
existing frames which are glued on the
vehicle.

Writer: ml

IS18905
Page 5 / 40
FIGURE 3

8. Remove all hatch levers (4) and springs from
both new hatches and keep in a safe place.

FIGURE 4

9. Remove both existing hatches on the vehicle
by removing the screws (4 per hatch).
10. Discard the existing hatches and fasteners.

FIGURE 5

11. Remove the finishing plastic moulding of both
roof exits.
12. Keep the moulding and screws in a safe
place.

NOTE
The new hatches are to be installed on the
existing hatch frames which are glued on the
vehicle.

FIGURE 6

Writer: ml

IS18905
Page 6 / 40

13. Remove the dashboard cover by unscrewing
the M4 – 0.7x 20 screws (5) that secure it to
the dashboard.

FIGURE 7

14. Remove the finishing plastic moulding on the
driver side pillar.

FIGURE 8

15. Remove driver side parcel rack end cover.

FIGURE 9

Writer: ml

IS18905
Page 7 / 40

16. Remove the overhead compartment door in
line with the front hatch on the driver side.
17. Dismount light support screws.

FIGURE 10

18. Pull down the center roof panel around the
front hatch.

NOTE
Do not bend too much to avoid making a
kink on the center panel.

FIGURE 11

19. Remove the overhead compartment door in
line with the rear hatch on the driver side.
20. Dismount light support screws.
21. Remove the center roof panel completely
around the rear hatch.

NOTE
Do not bend too much to avoid making a
kink on the center panel.

FIGURE 12

Writer: ml

IS18905
Page 8 / 40

22. Unscrew the light control panel (6 screws per
panel) in line with the front hatch and the
panel in line with the rear hatch. Do not
disconnect wiring.

NOTE
Step 22 is to facilitate the installation of the
harness. Unscrew only number of panels as
necessary.

FIGURE 13

23. Remove vertical protective panel into the
front service compartment.

FIGURE 14

24. Remove horizontal protective panel into the
front service compartment.

FIGURE 15

Writer: ml

IS18905
Page 9 / 40

25. Prepare the installation of the dashboard fan
switches and dash harness (short harness).
26. Install 0.35’’ ID convoluted tubing on the dash
harness wiring.

FIGURE 16

27. Install switches with the red light facing down
as shown in Figure 17.

FIGURE 17

28. Install switch caps with the fan sign facing up
as shown in Figure 18.
29. On the back of each switch connect dash
harness switch connectors, Sw602 (front fan)
on the left and Sw603 (rear fan) on the right.

FIGURE 18

Writer: ml

IS18905
Page 10 / 40

30. Locate existing male connector C600 into the
dashboard.
31. Remove the existing female connector
without wires on the existing male connector
C600.
32. Do not connect yet the new female connector
with the existing connector.

NOTE
Do not plug existing male connector C600 to

123

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TSB/Document ID: IS-18905

Replacement Service Bulletin Number:

MFR Communication Date: 2018-11-20

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT

MFR Component System:

MFR Component Subsystem:


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