the new female connector C600 to avoid
having power on the electrical line. This
operation will be done at the end.

FIGURE 19

33. Run the dash harness up to the front service
compartment through the aperture close to
the left windshield pillar.
34. Use cable ties to secure all new wires with
existing wiring.

FIGURE 20

35. Prepare roof harness (long harness).
36. Use tool shown in Figure 21 and remove
secondary locks in the roof harness
connector MO62 and MO63.

FIGURE 21

37. Disconnect terminals on the roof harness
connector MO62 and MO63.
38. Keep connectors, secondary locks and seals
in a safe place.

FIGURE 22

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39. Install 2 foot of 0.50’’ID convoluted tubing on
the roof harness starting at connector C662
then 8 feet of 0.35’’ID convoluted tubing.
40. Attach the sections of convoluted tubing
together with black electrical tape as shown
in Figure 23.

FIGURE 23

41. Into the front service compartment, connect
male connector C662 with female connector
C662.

FIGURE 24

42. Run the roof harness through the opening at
the bottom of the driver side pillar.
43. Use cable ties to secure all new wires in the
front service compartment with existing
wiring.

FIGURE 25

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44. Run the roof harness through the opening at
the top of the driver side pillar.
45. Use cable ties to secure the harness with
existing wiring.

FIGURE 26

46. Run the roof harness from the top of the
driver side pillar to the light control panel
interspace (bottom of the parcel rack).

FIGURE 27

47. Run the whole roof harness through the light
control panel interspace (bottom of the parcel
rack) up to the rear hatch.

FIGURE 28

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48. Drill a 9/16’’ diameter hole through the
overhead compartment structure as shown in
Figure 29.
49. Install a grommet and run the front hatch
wiring section of the roof harness through the
hole.

FIGURE 29

50. Drill a ½’’ diameter hole through the top
finishing moulding and install a grommet.
51. Run the wiring through the grommet.
52. Drill ¼’’ diameter holes (2) through the
compartment support to install cable ties.
53. Install medium cable ties (3) but do not
tighten.

FIGURE 30

54. Install 3’’ long of 0.35’’ ID convoluted tubing
where the wiring is exiting the finishing
moulding to protect the wiring when the
center roof panel is in place.

FIGURE 31

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55. Make a groove into the roof insulation as
shown in Figure 32. The groove has to be ¼’’
wide and between ¼’’ to ½’’ deep.

FIGURE 32

56. Drill holes in both existing hatch frames on
the front side as shown in Figure 33.

FIGURE 33

57. Install both new hatches with fan. Apply
Loctite on screws. Make sure all springs are
in place.
58. For both new hatches, run the fan wiring
through the ½’’ diameter hole and fix the wire
holder as shown in Figure 34.

FIGURE 34

59. If applicable, cut the excess of fan wiring.
60. Install seal, socket terminals, male connector
and secondary lock on the front fan motor
wiring. Connect white wire in pin #1 and black
wire in pin #2.

FIGURE 35

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61. Reinstall terminals into connector Mo62 on
the front section roof harness with the seal
and the secondary lock. Red wire goes into
pin #1 and black wire goes into pin #2 and

FIGURE 36

62. Connect the front fan male connector to the
roof harness female connector.

FIGURE 37

63. Position the connector on the top of the
bracket (Figure 38).
64. Insert wiring into the groove and use duct
tape to keep it in place.
65. Pull the excess length of wire down to the
light control interspace.

FIGURE 38

66. Install 3’’ long of 0.35’’ ID convoluted tubing
around the panel bracket to protect the wiring
(Figure 39).
67. Tighten the cable ties.

NOTE
Make sure the new wiring is always
protected against wearing or cutting or
squeezing between existing parts.

FIGURE 39

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68. Into the light control panel interspace, apply
sealant #684685 as shown in Figure 40 to
secure the grommet and the wiring.

FIGURE 40

69. Repeat the wiring installation for the rear
hatch.
70. Drill a ½’’ diameter hole through the top
finishing moulding and install a grommet.
71. Drill a 9/16’’ diameter hole through overhead
compartment structure and install a grommet.
72. Run the wiring through the grommets.
73. Drill ¼’’ diameter holes (2) through the
compartment support to install cable ties.
74. Install medium cable ties (3) but do not
tighten.

FIGURE 41

75. Groove the roof insulation as shown in Figure
42.

FIGURE 42

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76. If necessary, add a length of wiring to the rear
section of the harness to make it long
enough.
77. If applicable, add label Mo63 and wrap the
new wires together with hockey tape.
NOTE
Kit includes wires, splice and terminal for
this operation.

FIGURE 43

78. On the roof harness, install terminals into
connector Mo63 on the rear section roof
harness with the seal and the secondary lock.
Red wire goes into pin #1 and black wire
goes into pin #2.

FIGURE 44

79. On the fan wiring, install seal, socket
terminals, male connector and secondary
lock on the front fan motor wiring. Connect
white wire in pin #1 and black wire in pin #2.

FIGURE 45

80. Connect the rear fan male connector to the
roof harness female connector.

FIGURE 46

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81. Run the wiring into the groove as shown in
Figure 47.
82. Use duct tape to keep the wiring in place.

FIGURE 47

83. Insert wiring into the groove and use duct
tape to keep it in place.
84. Pull the excess length of wire down to the
light control interspace.

FIGURE 48

85. Tighten the cable ties.

NOTE
Make sure the new wiring is always
protected against wearing or cutting or
squeezing between existing parts.

FIGURE 49

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86. Into the light control panel interspace, apply
sealant #684685 as shown in Figure 50 to
secure the grommet and the wiring.

FIGURE 50

87. From the dashboard, connect male connector
C600 to the female connector C600.
88. Use cable ties to secure all new wires with
existing wiring.
89. Test both fans are running well and pushing
air outside the vehicle.

FIGURE 51

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90. To clear the fan electrical wiring, make a Vgroove on the finishing moulding as shown in
Figure 52.
91. Install the finishing moulding.

FIGURE 52

92. Reinstall these components:
•

Module A (3 screws) into the dashboard.

•

Horizontal protective panel into the front service compartment.

•

Vertical protective panel into the front service compartment.

•

All light control panels.

•

Center roof panels.

•

Both overhead compartment light support

•

Overhead compartment doors.

•

Driver side parcel rack end cover.

•

Finishing plastic moulding into the overhead compartment.

•

Separation panel into the second compartment.

•

Finishing plastic moulding on the driver side pillar.

•

Dashboard cover.

93. Bulletin is complete.

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SECTION 2: FOR H3 MODELS BEFORE NEW ELECTRICAL ARCHITECTURE
Kit # IS-18905_3 contains the following parts:
Part No.

Description

Qty

950456

HATCH WITH FAN (BEIGE)

2

067352

HARNESS FOR HATCHES W/FAN - DASH SECTION (BEFORE NEA)

1

067350

HARNESS FOR HATCHES W/FAN - ROOF SECTION (BEFORE NEA)

1

504637

CABLE TIE, NYLON BLK (STD)

30

562697

SWITCH, NGR EATON 8961K680

2

565927

CAP SWITCH EATON - HATCHES (VENT. ROOF)

2

504273

CABLE TIE, NYLON BLK (SMALL)

10

562286

TERMINAL PIN, FOR ROOF HARNESS REAR FAN WIRE EXTENDING

4

562482

TERMINAL SOCKET, FOR FAN CONNECTOR

6

562485

DEUTSCH CONNECTOR 2C SHP, MALE, FOR MOTOR

2

562488

SECONDARY LOCK DEUTSCH, FOR CONNECTOR 562485

2

563623

BUTT SPLICE / 16-14 / BLUE / W/THERMORETRAC / PANDUIT BSH14-Q

7

502854

NUT HEX N500 M6-1

1

560668

ELECTRICAL WIRE RED, 14 AWG, GXL, 125 deg (ft)

3

562585

ELECTRICAL WIRE BLACK, 14 AWG, TXL, 125 deg (ft)

3

562387

CONVOLUTED TUBING NYL 0.25’’ID (ft)

2

561681

CONVOLUTED TUBING NYL 0.35’’ID (ft)

15

561683

CONVOLUTED TUBING NYL 0.50’’ID (ft)

2

504447

GROMMET .5X.062X.312X.625

6

503765

HOSE GH 134-10 (ft)

0.5

IS18905

INSTRUCTION SHEET

1

FI18905

FEUILLE D’INSTRUCTIONS

1

Other parts that may be required with kit IS-18905_3 :
Part No.

Description

Qty

564099

HOCKEY TAPE BLACK

AS REQ.

684013

CAOUTCHOUC PROTECTION FOR ELECTRICAL TERMINAL

AS REQ.

684685

ADHESIVE/SEALANT SIMMON ISR70-03 BLACK

AS REQ.

680038

LOCTITE 243 BLUE

AS REQ.

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DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the
ignition switch to the OFF position and trip the main circuit breakers equipped with a trip button.

SECTION 2: FOR H3 MODELS BEFORE NEW ELECTRICAL ARCHITECTURE

PROCEDURE (H3 MODELS BEFORE NEA)
94. Install protection to the seats.

FIGURE 53

95. Prepare the new hatches.
96. If applicable, remove the plastic frame on
both new hatches. Use Torx #40 and remove
the screws (4).
97. Keep the screws in a safe place.

FIGURE 54

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