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SI B66 09 16
Distance Systems, Cruise Control, Remote Control

May 2016
Technical Service

“Collision Warning Failed” or “Pedestrian Warning Failed” CCM Display
MODEL

F06 – 6 Series Grand
Coupe

F07 – 5 Series Grand F10 – 5 Series
Turismo
Sedan

F12 – 6 Series Coupe

F13 – 6 Series
Convertible

F15 – X5

F16 – X6

F22 – 2 Series Coupe

F23 – 2 Series
Convertible

F25 – X3

F26 – X4

F30 – 3 Series Sedan

F31 – 3 Series Sports
Wagon

F32 – 4 Series Coupe

F33 – 4 Series
Convertible

F34 – 3 Series Grand
Turismo

F36 – 4 Series Grand
Coupe

F48 – X1

F80 – M3

F82 – M4 Coupe

F83 – M4 Convertible F85 – X5 M

F86 – X6 M

I01 – i3 BEv

I01 – i3 Rex

5AS – Driving
Assistant

Or

With option:

5AT – Driving
Assistant Plus
SITUATION

While driving, a Check Control Message (CCM) is displayed advising of the following:
z

Front collision warning failed

z

Pedestrian detection failed

The following fault code is stored in the KAFAS (Camera-based Driver Assistance System):
0X800AC4 – Camera calibration failed
CAUSE

The KAFAS camera is not properly mounted and secured to the mounting bracket on the
windshield;
And/ or:
The mounting bracket glued to the windshield is not installed correctly. The pictures below show
both incorrect and correct installation.

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z

KAFAS camera mounting
bracket not secured correctly to
the windshield. Notice the
spacing between the white
outline and the bracket.

z

Here is another example of
KAFAS camera bracket
improperly secured to the
windshield.

z

This picture shows the KAFAS
camera bracket properly secured
to the windshield. Notice the
spacing between the white
outline and the bracket.

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z

This picture shows the KAFAS
camera installed in the bracket.
Notice the spacing highlighted
by the “green lines”

CORRECTION

Possible solutions:
z

Verify the KAFAS camera is installed (seated) properly in its bracket

z

Replace the KAFAS camera

z

Replace the windshield

PROCEDURE

1. Duplicate the issue.
2. Perform a vehicle test and complete test plan for all related fault code(s) stored.
3. Inspect the KAFAS camera’s field of view:
• Is the “field of view” of the camera blocked (dirt, cables from RLS, etc.)?
• Is the “camera” properly mounted in its mounting bracket?
What was your finding for “both”?
YES – Go to step 6.
NO – Continue with step 4.
4. Inspect the KAFAS camera mounting bracket (holder)
• Verify proper KAFAS camera mounting bracket bond alignment to the windshield? See
pictures in “CAUSE”.
Was a problem found with the bond alignment of the mounting bracket to the
windshield?

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YES – Replace the windshield. Refer to repair instructions 51 31 011 – Replace windscreen
and continue from step 6.
NO – go to step 5.
5. Replace the KAFAS camera as per repair instructions 66 51 030.
• Delete the fault memory and continue to step 7.
6. A new calibration process must be started. Perform test plan ABL_DIT_AS6650_KAFASL7
and when prompted, select “Yes” for windshield replaced.
• Test plan can be found as follows: Service Function/ Driver Assistance/ Camera based
driver assistance system/ Calibration of the camera based driver assistance systems.
• Clear fault code memory.
The following criteria and conditions must be followed and met in order to properly
perform the calibration/initialization procedure and test drive:
• Duration - Approx. 20 mins.
• Speed - mainly above 20 mph
• Roadway type - Straight
• Lane markings - clear visible, on both sides
• Speed limit signs - clearly visible
Calibration is completed when the Speed Limit Info is displayed or the SARA button turns
green.
Note: The calibration test drive should not be done in rain, snow, night time, sunrise or
sunset. These condition(s) will extend the time needed for the KAFAS camera to
successfully calibrate.
7. After calibration is completed, let the vehicle sleep for 5 mins.
8. Perform another road test to verify functionality of the KAFAS camera system.
For information on programming and coding with ISTA/P, refer to CenterNet / Aftersales Portal /
Service / Workshop Technology / Vehicle Programming.
Always connect a BMW approved battery charger / power supply (SI B04 23 10).
Initializing the Rain/Light Sensor (F15, F16, F48 and I01)
These vehicles do not require this initialization procedure to be performed after the windshield is

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replaced.
WARRANTY INFORMATION

Covered under the terms of the BMW New Vehicle Limited Warranty for Passenger Cars and Light
Trucks.
Defect Code:

66 51 02 15 00

Repair A or B

A. Checking KAFAS Camera “Field of View” and Preforming the Calibration Process
Labor Operation:

Labor Allowance:

Description:

00 00 006

Refer to KSD2

Performing “vehicle test” (with vehicle
diagnosis system – checking faults)

And:
All except I01 (i3 BEV) and I01 (i3 Rex)
Labor Operation:
61 21 528

Labor Allowance:

Description:

Refer to KSD2

Connect an approved battery
charger/power supply(indicated in
KSD2 as “Charging battery”)

Or, for the:
I01 (i3 BEV) and I01 (i3 Rex)
Labor Operation:

Labor Allowance:

Description:

61 25 910

Refer to KSD2

Recharging high-voltage battery unit
(to high voltage charging unit)

And:
Labor Operation:

Labor Allowance:

Description:

61 00 006

Work time (WT)

Performing vehicle diagnosis – test module

Work time (WT)

Duplicating the issue as necessary:
Including test drive, checking
view/mounting and un-obstructing the “field
of view”

And/or:

66 99 000

And:

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61 99 000

5 FRU

Perform test plan
ABL_DIT_AS6650_KAFASL7/ (New)
Calibration of the camera based driver
assistance systems

Or:
B. Replacing the KAFAS Camera
Labor Operation:

Labor Allowance:

Description:

00 00 006

Refer to KSD2

Performing “vehicle test” (with vehicle
diagnosis system – checking faults)

And:
All except I01 (i3 BEV) and I01 (i3 Rex)
Labor Operation:

Labor Allowance:

Description:

61 21 528

Refer to KSD2

Connect an approved battery
charger/power supply(indicated in
KSD2 as “Charging battery”)

Or, for the:
I01 (i3 BEV) and I01 (i3 Rex)
Labor Operation:

Labor Allowance:

Description:

61 25 910

Refer to KSD2

Recharging high-voltage battery unit
(to high voltage charging unit)

Labor Operation:

Labor Allowance:

Description:

61 00 006

Work time (WT)

Performing vehicle diagnosis – test
module

Work time (WT)

Duplicating the issue as necessary:
Including test drive, checking and unobstructing the “field of view” or
inspecting the KAFAS camera’s
mounting.

And:

And/or:

66 99 000

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And:
66 51 531

Refer to KSD2

Replace KAFAS camera (after
diagnosis)

If you are using a Main labor code for another repair, use the Plus code labor operation 00 00 556
instead.
Refer to KSD2 for the corresponding flat rate unit (FRU) allowances.
Work time labor operation codes 61 00 006/66 99 000 are not considered a Main labor operations;
however, they do require an individual punch time and an explanation on the repair order and in the
claim comments.
Work time labor operation code 61 99 000 is not considered a Main labor operation. Also, since the
“work time” FRU allowance to be claimed is specified, a separate punch time is not required.
Or:
Defect Code:

66 51 02 37 00

Repair C

C. Replace Windshield and Preforming the Calibration Process
Labor Operation:

Labor Allowance:

Description:

61 00 006

Work time (WT)

Performing vehicle diagnosis – test
module

Work time (WT)

Duplicating the issue: Including test
drive and inspecting the KAFAS
camera’s mounting.

And/or:
66 99 000

Work time labor operation codes 61 00 006/66 99 000 are not considered a Main labor operations;
however, they do require an individual punch time and an explanation on the repair order and in the
claim comments.
And:
Labor Operation:

Labor Allowance:

Description:

51 31 011

Refer to KSD2

Replacing windshield

If you are using a Main labor code for another repair, use the Plus code labor operation 51 31 511
instead.

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For the F06, F07, F10, F12 and F13: Labor operations 51 31 011/511 includes connecting an
approved battery charger/power supply, performing a vehicle test and initializing the rain/light
sensor
And, additionally:
For the F22, F23, F25, F30, F31, F32, F34, F36, F80, F82 and F83
Labor Operation:

61 35 994

Labor Allowance:

Description:

Refer to KSD2

Additional job with rain/light senor
(Removing and installing/ initializing
the rain/light sensor) (includes
connecting an approved battery
charger/power supply, performing a
vehicle test)

Or:
Third-party Windshield Replacements

Sublet Code 3

Sublet at cost

Reimbursement for a third-party
windshield replacement under sublet (see
below)

Invoice this sublet work on the repair order at the actual cost charged with no handling or markup.
The sublet amount must also include any discounts or allowances.
The appropriate charge for “necessary repair-related paint work procedures” is determined by
comparing the charge to the corresponding amount at your warranty rates.
Prior to performing the repair, calculate your center’s repair cost and then obtain outside repair
estimate(s) for price comparison purposes.
It is your center’s responsibility to review the estimate to ensure the amount requested is
customary, fair and reasonable.
Itemize the sublet amount on the repair order and in claim comment section.
And:
All, except for the F15, F16, F48 and I01
Labor Operation:

Labor Allowance:

Description:

00 00 006

Refer to KSD2

Performing “vehicle test” (with vehicle
diagnosis system – checking faults)

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And:
61 21 528

Refer to KSD2

Connect an approved battery
charger/power supply(indicated in
KSD2 as “Charging battery”)

1 FRU

initializing the rain/light sensor (after
vehicle diagnosis)

And:
61 35 679

If you are using a Main labor code for another repair, use the Plus code labor operation 00 00 556
instead.
And:
Performing the New Calibration Process
Labor Operation:

61 99 000

Labor Allowance:

Description:

5 FRU

Perform test plan
ABL_DIT_AS6650_KAFASL7/ (New)
Calibration of the camera based driver
assistance systems

Work time labor operation code 61 99 000 is not considered a Main labor operation. Also, since the
“work time” FRU allowance to be claimed is specified, a separate punch time is not required.
Refer to KSD2 for the corresponding flat rate unit (FRU) allowances.
[ Copyright ©2016 BMW of North America, Inc. ]

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