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SI M34 04 16
Brakes

January 2017
Technical Service

BRAKE PAD MAINTENANCE SERVICES: BRAKE DISC
RESURFACING GUIDELINES
This Service Information bulletin supersedes SI M34 04 16 dated December 2016

MODEL
All
With Standard Brake Discs/Rotors (Non-Drilled)

SITUATION
Vehicle comes to the workshop for a:
A. Brake pad maintenance service (CBS displaying “Recommended” or “Due”); or
B. Vehicle inspection to address a customer’s brake-related concern; or
C. Complimentary multi-point or State mandated inspection;
And:
The brake discs/rotors surfaces are found not suitable for the installation of new
brake pads due to grooving/scoring and/or corrosion as described in the attachment.

CORRECTION
When an axle’s brake disc/rotor measured thicknesses are still above the minimum specification,
the procedure of resurfacing the brake discs/rotors has been implemented as an alternative to their
replacement, as outlined in this bulletin.
For each axle as required and when permissible, resurface the brake discs/rotors with a MINI
approved “on-car” brake lathe.
MINI Approved “On-Car” Brake Disc/Rotor Lathes:
For the list of MINI approved “on-car” brake disc/rotor lathe machines, refer to MINI Equipment
Program (www.minidealersolutions.com).
Attention:

The MINI approved “on-car” brake lathe has been added to your workshop’s list of required
equipment (found in TIS/Tools & Equipment / MINI Workshop Equipment List).

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By February 15, 2017, BMWNA will be providing a one-time Manufacturer’s discount of $1,500 per
dealer applied as a miscellaneous credit to your dealer’s non-vehicle billing account. This discount
should be used for the purchasing of one of the approved machines listed in the Equipment
Program.
In exchange for this discount, all dealers will be required to submit a purchase order for the On-Car
Brake lathe by April 15th, 2017.
On May 1, 2017, all MINI dealers will be required to follow the corresponding service information
bulletins. Any rotors submitted for reimbursement under Warranty will be subject to review by the
Warranty Parts Return Center and subject to debit, if found suitable for machining.
If you have any concerns about making the purchase of the On-Car Brake Lathe, please contact
the Warranty Department at [email protected].

PROCEDURE
1. Compare the discs/rotors condition from the repaired vehicle, with the “classification”
examples provided in the “M340416 Attachment Categorization”.
2. Measure the brake disc/rotor thicknesses on the applicable axle(s).
3. Proceed as follows:

Brake Discs/Rotors are “at or below” the Minimum Specification
z

All Attachment Categorizations:
If a brake disc/rotor thicknesses on an axle are at or below the minimum
specification,replace the brake discs/rotors.

Brake Discs/Rotors are “above” the Minimum Specification
z

Attachment Categorizations: CATEGORY 1
If the brake disc/rotor thickness measurements are above the minimum specification,reuse the existing discs/rotors when performing a brake pad maintenance service
(resurfacing or replacement is not necessary).

z

Attachment Categorizations: CATEGORY 2
If the measured brake disc/rotor thicknesses are:
Above the minimum thickness specification (stamped on the rotor, or from the ISTA
“Brake Replacement” repair instruction/Technical Data) PLUS 0.5 mm;
Then the brake discs/rotors on that axle should be resurfaced using a MINI approved on-car
brake disc lathe
Note: Only when your dealer is not equipped with a MINI approved on-car brake disc lathe,

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a brake disc/rotor replacement is then permissible.
z

Attachment Categorization: CATEGORY 3
Replace the brakes discs/rotors.
Note: Claims for brake discs which are replaced: the parts may be requested by

WPRC for return/inspection.

PARTS INFORMATION
Part Number

Description

Quantity

Refer to ETK

Front brake pads (Set) 1

Refer to ETK

Rear brake pads (Set)

1

Refer to ETK

Brake pad paste

2 per axle

Refer to ETK

Front brake
Discs/Rotor*

2

Refer to ETK

Rear brake
Discs/Rotor*

2

And, if necessary:

Also refer to ETK (EPC) and the repair instructions for information about onetime use fasteners,
other screws/bolts, gaskets and seals that must also be replaced while performing this repair.
Note*: Replace only as outlined in the “Attachment Categorizations.”

WARRANTY INFORMATION
Situation “A, B, C” when Attachment Categorizations 2 and 3 Apply
MINI Maintenance Program and Optional Upgrade Programs - Up to and including model year
2016 vehicles; or the Optional MINI Maintenance + “Full Maintenance Programs” - Model year
2017 vehicles and newer.
When the applicable above program or optional programs are active and in conjunction with a
“covered” maintenance service brake pad replacement, brake discs/rotors:
z

Fine grinding (dealers with an approved “On-Car” Brake Disc/Rotor Lathe); and/or

z

Replacement portion;

Are covered under the terms of the MINI New Passenger Car Limited Warranty (4 years/50,000
miles).

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Claim Submission
For brake pad replacement repairs where the corresponding brake discs/rotors are “at or below”
the minimum specification and this repair is eligible for coverage under an applicable maintenance
program:
z

Claim both the brake pad and disc/rotor replacement repair by utilizing the standard MINI
Maintenance Program defect codes and KSD2 flat rate labor operations.

Categorizations 2 – Brake Disc/Rotor Portion
For brake discs/rotors that are eligible for fine grinding and your dealer has approved “On-Car”
Brake Disc/Rotor Lathe:
z

Please refer to the brake disc/rotor defect codes and KSD2 flat rate labor operations
listed below.

For brake discs/rotors that are eligible for fine grinding but your dealer does not have the
approved “On-Car” Brake Disc/Rotor Lathe:
z

Please refer to the defect codes listed below and the corresponding KSD2 flat rate
labor operation for replacing the brake discs/rotors.

Front Axle Only: Fine Grinding – Categorizations “2”

Defect Code:

34 11 00 54 00

Brake disc, front – Scratches, score
marks

Or:
34 11 00 75 00

Brake disc, front – Corroded

With the applicable Defect Code above, for
Non-Maintenance Repair

Labor Operation:
34 11 000

Labor Allowance:

Description:

Refer to KSD2

Removing and installing or replacing
brake pads of both front brake disc
brakes (Main work)

Refer to KSD2

Removing and installing or replacing
brake pads of both front brake disc
brakes (Plus work)

Or:
34 11 505
Or:
Removing and installing or replacing

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34 11 510

Refer to KSD2

brake pads of both front brake disc
brakes (Wheels removed)

Refer to KSD2

Fine grind both sides of both front
brake discs (Brake caliper removed)

And:
34 11 667

If you are using a Main labor code for another repair, use the Plus code labor operation 34 11 505
instead or if the wheels are already removed, then use labor operations 34 11 510.
Or, performed
In conjunction with a Maintenance Program Brake Pad Replacement Service

Labor Operation:

Labor Allowance:

Description:

34 11 667

Refer to KSD2

Fine grind both sides of both front
brake discs (Brake caliper removed)

Rear Axle Only: Fine Grinding – Categorizations “2”

Defect Code:

34 21 00 54 00

Brake disc, rear - Scratches, score
marks

Or:
34 21 00 75 00

Brake disc, rear - Corroded

With the applicable Defect Code above, for
Non-Maintenance Repair

Labor Operation:
34 21 200

Labor Allowance:

Description:

Refer to KSD2

Removing and installing or replacing
brake pads of both rear disc brakes
(Main work)

Refer to KSD2

Removing and installing or replacing
brake pads of both rear brake disc
brakes (Plus work)

Refer to KSD2

Removing and installing or replacing
brake pads of both rear brake disc
brakes (Wheels removed)

Or:
34 21 739
Or:
34 21 740

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And:
34 21 947

Refer to KSD2

Fine grind both sides of both rear brake
discs (Brake caliper removed)

If you are using a Main labor code for another repair, use the Plus code labor operation 34 21 739
instead or if the wheels are already removed, then use labor operations 34 21 740.
Or, performed
In conjunction with a Maintenance Program Brake Pad Replacement Service

Labor Operation:

Labor Allowance:

Description:

34 21 947

Refer to KSD2

Fine grind both sides of both rear brake
discs (Brake caliper removed)

Or:
Front and Rear Axles: Fine Grinding – Categorizations “2”

Defect Code:

34 11 00 54 00

Brake disc, front – Scratches, score
marks

Or:
34 11 00 75 00

Brake disc, front – Corroded

With the applicable Defect Code above, for
Non-Maintenance Repair

Labor Operation:

Labor Allowance:

Description:

34 11 010

Refer to KSD2

Replacing brake pads of front and rear
brake disc brakes (Main work)

Refer to KSD2

Replacing brake pads of front and rear
brake disc brakes (Plus work)

Refer to KSD2

Replacing brake pads of front and rear
brake disc brakes (Wheels removed)

Or:
34 11 514
Or:
34 11 515
And:
Fine grind both sides of both front

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34 11 667

Refer to KSD2

brake discs (Brake caliper removed)

Refer to KSD2

Fine grind both sides of both rear brake
discs (Brake caliper removed)

And:
34 21 947

If you are using a Main labor code for another repair, use the Plus code labor operation 34 11 514
instead or if the wheels are already removed, then use labor operations 34 11 515.
Or, performed
In conjunction with a Maintenance Program Brake Pad Replacement Service

Labor Operation:

Labor Allowance:

Description:

34 11 667

Refer to KSD2

Fine grind both sides of both front
brake discs (Brake caliper removed)

Refer to KSD2

Fine grind both sides of both rear brake
discs (Brake caliper removed)

And:
34 21 947

Refer to KSD2 for the corresponding flat rate unit (FRU) allowances.
Note: The brake pad replacement flat rate labor operations include measuring the
thickness of the corresponding brake discs/rotors.

ATTACHMENTS
View PDF attachment M340416 Attachment Categorization.
[ Copyright ©2017 BMW of North America, Inc. ]

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