IK1900022 Service Bulletin/Repair Instructions

IK1900022 - A/C Refrigerant and Oil Capacities
Page 1 of 3
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Document

IK1900022

ID:
Availability: ISIS, FleetISIS, Body Builder, IsSIR
Revision: 20
Major

System:
ACCESSORIES
Created:
Current

Language:
English
Last

9/6/2018

Modified:
Other

Français, Español,

Languages:

Viewed:
3/2/2007
Bobby

Christopher
Author:
71508

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Title : A/C Refrigerant and Oil Capacities

Applies To : All current models
09/06/2018-Updated Oz Chart and spelling

08/02/2018 - Updated for HX charge amounts

05/15/2018 - Author Updated for Feedback Purposes.

07/18/2017- Format adjustment
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DESCRIPTION

This document lists out the correct system/component refrigerant and oil capacity, based on Engine and Model of the Vehicles

below.
CHARGE QUANTITIES

HVAC System based on Engine
Models
Charge Amount

Ounces
Pounds
Kilograms
ProStar and LoneStar Navistar EPA 2010
ProStar / LoneStar (Day Cab)
40 oz
2.5 lbs
1.13 kg
ProStar and LoneStar Navistar EPA 2010
ProStar / LoneStar (Sleeper Cab)
48 oz
3.0 lbs
1.36 kg
TranStar Navistar EPA 2010
TranStar
44 oz
2.75 lbs
1.25 kg
WorkStar Big Bore Navistar EPA 2010
WorkStar
38 oz
2.375 lbs
1.08 kg
WorkStar Medium Duty I6 Navistar EPA 2010 WorkStar
36 oz
2.25 lbs
1.02 kg
DuraStar EPA 2010 (All Engines)
DuraStar
38 oz
2.375 lbs
1.08 kg
TerraStar Navistar EPA 2010
TerraStar
40 oz
2.5 lbs
1.13 kg
ProStar and LoneStar Navistar EPA 2007
ProStar / LoneStar (Day Cab)
40 oz
2.5 lbs
1.13 kg
ProStar and LoneStar Navistar EPA 2007
ProStar / LoneStar (Sleeper Cab)
48 oz
3.0 lbs
1.36 kg
HPV with TXV Navistar EPA 2007
TranStar / WorkStar / DuraStar / CXT / RXT
36 oz
2.25 lbs
1.02 kg
30 oz
1.875 lbs
0.85 kg
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IK1900022 - A/C Refrigerant and Oil Capacities
Page 2 of 3
HPV with Orifice Tube Navistar EPA 19982004
3200 / 4100 / 4200 / 4300 / 4400 / 7300 / 7400 /

7500 / 7600 / 7700 / 8500 / 8600
CF / CityStar Navistar EPA 2004-2007
CF 500 / CF 600 / CityStar
44 oz
2.75 lbs
1.25 kg
1999 and Later HVAC (Underseat Bergstrom

Module)
5000i (PayStars)

9100i,9200i,9400i,9900i,CATSevere Service

Vehicles (With Titan X Condenser)
62 oz
3.875 lbs
1.76 kg
1999 and Later HVAC (Underseat Bergstrom

Module)
5000i (PayStars)

9100i,9200i,9400i,9900i,CATSevere Service

Vehicles(With Modine Condenser (Older Vehicles,

Export)
54 oz
3.375 lbs
1.08 kg
CAT CT660 (All Engines)
CT660
60 oz
3.75 lbs
1.70 kg
ProStar Cummins ISX 15 L (2007 to current)
Day Cabs
36 oz
2.25 lbs
1.02 kg
ProStar Cummins ISX 15 L (2007 to current)
Sleeper Cabs
48 oz
3.0 lbs
1.13 kg
LT/RH ISX/X15/A26
Day Cab
30.4 oz
1.9 lbs
0.86 kg
LT/RH ISX/X15/A26
Sleeper Cab
44.8 oz
2.8 lbs
1.27 kg
62 oz
3.88 lbs
1.76 kg
45 oz
2.8 lbs
1.27 kg
30.4 oz
1.9 lbs
0.86 kg
W/feature code (0012XBC) as used on

HX620/HX615/HX520
HX (W/Frame-mounted Dryer)
W/feature code (0012XBN) as used on HX515

N/feature code(0012XBC) as used on

X620/HX615/HX520

HX (W/IRD Condenser)

N/feature code(0012XBN) as used on HX515/HX520
HV/MV
Horizon HVAC Module
OIL CAPACITY

Component

Compressor
Capacity (cc)

200**
Capacity

(oz)

6.76**
Evaporator
60
2.0
Condenser
30
1.0
Filter/Drier
15
0.5
Expansion Valve
0
0.0
Hoses (normal

length)
10
0.3
Low Pressure Switch
0
0.0
300
10.14
Complete System
Only PAG 100 Oil should be used (PN

ZGGR725028)

**Equal to the amount of Oil drained from the Original

compressor
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10/2/2018
IK1900022 - A/C Refrigerant and Oil Capacities
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Copyright © 2018 Navistar, Inc.
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10/2/2018

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