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NHTSA ID Number: 10144668

Manufacturer Communication Number: Circular - Emiss

TSB/Document Date: 2018-09-17


Summary

The Environmental Protection Agency and California Air Resources Board have determined that AudieBay logo A3 vehicles equipped with a 2.0L 4-cylinder TDI engine do not comply with applicable emissions regulations. The emissions control systems on the vehicles will not control emissions under off-cycle conditions as effectively as during the federal test procedure. The extent of the emissions increase under off-cycle conditions depends upon how the vehicles are driven. Phase 2 A&B. Updated work instructions.


Photo documentation of label installed is
required.

Open the hood and inspect for an existing supplemental Vehicle Emissions Control Information Label.

If no supplemental Vehicle Emissions Control Information Label is installed, choose a painted surface on
the underside of the hood to place both the supplemental Vehicle Emissions Control Information Label
and the TDI Recall Proof of Partial Completion Label or TDI Recall Proof of Completion Label. Place the
labels as close to each other as possible, and as close to the original Vehicle Emissions Control Information
Label as possible.

Clean the painted surface on the underside of the hood where the labels are to be installed. The surface
should be oil free.

Install the supplemental Vehicle Emissions Control Information Label part #: 03L 010 005 J onto the chosen
painted surface on the underside of the hood near the original VECI Label. Label must NOT cover any
existing label(s).

Take a close up photograph of the label and upload it to the TDI INFORM Tool. NOTE: The photograph
should be taken at a close enough distance, at high enough resolution, and with enough visual
clarity to easily read the Part Number listed on bottom right hand corner of the label. The part
number listed on the Label MUST be legible to be considered for Warranty Reimbursement.

Proceed to Section F

NOTE
RISK of Non-payment!
The Part Number listed on the bottom right hand corner of the label MUST be legible in the photograph uploaded
to the TDI INFORM Tool for the claim to be considered for Warranty Reimbursement.
If the Part Number listed on the bottom right hand corner on each label is NOT legible in the photograph uploaded
to the TDI INFORM Tool, the Warranty Claim will be denied.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 67 of 75

Section F – TDI Emissions Modification –
Install Proof of Partial Completion Label or Proof of Completion Label
Install TDI Recall Proof of Partial Completion Label
or Proof of Completion Label

TIP
• Label must be installed on a painted surface
on the underside of the vehicle hood.

Part Number in lower Left corner must be legible.

The surface where the label is to be installed
must be clean, dry, and free from oil residue
prior to installing the label.

Label must NOT cover any existing label(s).

Photo documentation of label installed is
required.

Clean the surface next to the existing or newly installed supplemental Vehicle Emission Control Information
Label where the correct label is to be installed on a painted surface on the underside of the hood.

Choose the correct part number based on the chart below. DO NOT INSTALL THE INCORRECT LABEL.
Repair Performed

Description

Label part number

2A only

Proof of Partial Completion Label

CAMPTDI2016_3C

2A and 2B

Proof of Completion Label

CAMPTDI2016_3B

Fill out completely the Recall Code, Dealer Code, and Repair Date and affix the correct label onto a painted
surface on the underside of the hood next to the newly installed Vehicle Emission Control Information Label.
Label must NOT cover any existing label(s).

Apply clear overlay (provided on bottom of the label backer).

Take a close up photograph of the label and upload it to the TDI INFORM Tool. NOTE: The photograph
should be taken at a close enough distance, at high enough resolution, and with enough visual
clarity to easily read the Part Number listed on the bottom left hand corner label. The part number
listed on the Label MUST be legible to be considered for Warranty Reimbursement.

Close the hood.

Proceed to Section G

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 68 of 75

NOTE
RISK of Non-payment!
The Part Number listed on the bottom left hand corner label MUST be legible in the in the photograph uploaded
to the TDI INFORM Tool for the claim to be considered for Warranty Reimbursement.
If the Part Number listed on the bottom left hand corner on the label is NOT legible in the photograph uploaded
to the TDI INFORM Tool, the Warranty Claim will be denied.

Section G – Service Modification Documentation Requirements
Job Roles Summary:

Service Consultant – Initiates validation tool.

Service Technician –
modification requirements.

Manager – Validates the modification was properly
completed.

Dealer Representative/Cashier – Prints receipt,
fuel economy label and delivers to customer.

Warranty Administrator – Enters claim into the
SAGA system.

Completes

service

TIP
To access the interactive forms go to the TDI Settlement
Program microsite on vwhub.com. Then Select the “TDI
IN-FORM” Button from the lower left side of the microsite
navigation.

Enter the “TDI IN-FORM” tool .

Enter the VIN for the vehicle that requires
documentation.
TIP

The VIN can be manually typed in or using an iPad or
iPhone running i0S 9+, the camera can be used to scan
the VIN Barcode.
Please note ambient lighting, camera quality, etc. may
impact the effectiveness of the VIN scanning feature.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 69 of 75

TIP
After the VIN has been entered, the system will
automatically validate that it is a TDI VIN. This will be
indicated by a green check mark that will appear next to
the VIN.

Validate the VIN is correct for the vehicle, then click
the “Submit” button .

Select “Service Modification Documentation Form”
.

Follow the on-screen prompts completely.

NOTE
RISK of Non-payment!
Not using the IN-FORM tool to document and validate
the modification will stop the processing of payment for
your dealership even if the modification has been
completed.

TIP
Upon completion of the Service Modification
Documentation Form, the Manager must validate the
repair in the IN-FORM tool.

Proceed to Section H

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 70 of 75

Section H – Campaign Stamp

Once the campaign has been completed, the
technician should stamp the repair order.

Stamps are available for ordering through the
Compliance Label Ordering Portal (item#
AUD4927ENG).

ALL WORK IS COMPLETE for Repair, continue to
Appendix A if vehicle is within New vehicle
inventory.
NOTE

Item#: AUD4927ENG

At this time, refer to the ELSA and address any
additional open campaigns/recalls.
Appendix A – Requirements for Vehicles within “New” Vehicle Inventory
NOTE
Vehicle Sales REQUIREMENTS!
Additional REQUIRED steps are necessary for NEW
vehicles prior to sale.

For NEW vehicles, obtain VIN-specific and other
necessary items according to Appendix A.
Complete Appendix A in addition to this repair.

Open glove box and insert the 2015 2.0L TDI
(Generation 3) Information Packet .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 71 of 75

Insert the Owner’s Manual Supplement into the
Owner’s Manual.

Remove original Monroney Label and discard.

Install new Monroney Label
on the rear passenger side window .

TIP
Monroney Labels are VIN-specific. Obtain new label as
required from Sales department, Service Manager,
General Manager, or other authorized dealer personnel.

Install new Fuel Economy Label to the right of the new Monroney Label. If
necessary, use the passenger front window
.

TIP
Fuel Economy Labels are VIN-specific. Obtain new label
as required from Sales department, Service Manager,
General Manager, or other authorized dealer personnel.

Example of properly Installed Monroney and Fuel
Economy Labels .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 72 of 75

Place the “more information” permanent window
sticker on the front driver-side
window in the lower right corner of the window
. Install the sticker from the inside of the
window.
o

Affix the “more information” sticker to the
front driver-side window as necessary
either above, beside, or under any other
required State and/or Local Labels
(example, California Prop 65).

TIP
“More information” permanent window stickers can be
obtained from the Sales department, Service Manager,
General Manager, or other authorized dealer personnel.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 73 of 75

Appendix B - Phase 2B Required Parts
Position

QTY

Part Number

Description

Parts Kit

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1

04L 131 670 GX
N 10604403
N 10646901
N 91108301
1K0 253 115 AE
1K0 253 725
04L 253 725 B
04L 253 115 A
04L 131 547
04L 131 455 A
N 91012502
04L 253 725 D
04L 253 115
5Q0 129 646
04L 145 117
04L 145 119 A

X
X
X
X
X
X
X
X
X
X
X
X
X
O
O
O

N 10785401
N 91231201
N 91167101
N 10699401
N 01033513
N 0150816
N 90942902
N 10332002
1K0 423 187 F

Emissions Control Module (DPF/SCR/DOC)
Top bolt for DPF
Lower bolt for DPF (top position)
Lower bolt for DPF (bottom position)
Gasket -DPF to Exhaust Pipe
Clamp - DPF to Exhaust Pipe
Clamp - DPF to Turbo
Gasket -DPF to Turbo
Gasket - EGR cooler to DPF
Gasket - EGR cooler to DPF
Side bolt for DPF
Clamp - Adblue Injector to DPF
Gasket - Adblue injector to DPF
Turbocharger fresh air inlet pipe O-ring
Turbocharger inlet muffler O-ring
Turbocharger charge air tube O-ring
Spring clips for differential pressure
sensor lines
Bolt - Subframe (M12 x 95)
Bolt - Subframe Bracket (M10 x 30)
Bolt - Pendulum Support (M12 x 75)
Bolt - Pendulum Support (M12 x 50)
Bolt - Steering shaft to steering gear
Nut - Stablizer Link
Nut - Tie Rod End
Nut - Ball Joint
Steering Gear Grommet

17

2

N 10769401

21
22
23
24
25
26
27
28
30

6
4
1
1
1
2
2
6
1

35
29

1
3

1K0 253 141 S
WHT 000 729 A

Exhaust Clamp**
Noise Insulation Bolts**

X
O
**

O
X
O
X
X
X
X
X
X
O
Used in 2A, but also needed
in 2B

Included in Phase 2B parts kit
Included in Phase 2B sub-kit part # 8P0298201
Parts are also included in 2A kit

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 74 of 75

Phase 2B Required Parts Location

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2018 AudieBay logo of America, Inc. All Rights Reserved.
June 2018

23Y9 Page 75 of 75

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TSB/Document ID: Circular - Emiss

Replacement Service Bulletin Number:

MFR Communication Date: 2018-06-22

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

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