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NHTSA ID Number: 10144338

Manufacturer Communication Number: TB-18-60-02

TSB/Document Date: 2018-09-10


Summary

EPB Harness Overlay Inspection and Adjustment


Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
PRIORITY: On complaint verify overlay install on provided list
APPLICABILITY: MY18 Revero
MARKET REGION: North America
PURPOSE: Inspection of the EPB overlay harness for best installation. If the vehicle shows the DTC
code (B1EEE) from EPB system, this bulletin will direct you to adjust harness install, and if needed
replacement of select components on direction of TSS.
If the electronic park brake shows a DTC different than the above, diagnose and correct as normal
(KarmaSync, and the STI document guidance)
Before working on the harness perform a 12V disconnect.
Have the necessary tools required to perform work on a electrical harness:
- wire snips
- highest quality electrical tape (fig.1a)
- cable ties (fig.1b)
The Overlay Harness Assembly (C161190100500, fig.1d) is installed on the affected vehicles. This
previous repair was performed in CC-17-60-27 as a part of the BL1030 updates. order from Karma
Automotive.

fig. 1a

fig. 1b

fig. 1c

Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, KarmaeBay logo Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 1 of 11

Published August 2018

The following vehicles be subject to this bulletin.

TB-18-60-01

50GK41SA7JA000004

50GK41SA5JA000051

50GK41SA7JA000097

50GK41SA7JA000147

50GK41SA9JA000005

50GK41SA7JA000052

50GK41SA9JA000098

50GK41SA9JA000148

50GK41SA0JA000006
50GK41SA2JA000007
50GK41SA6JA000009
50GK41SA2JA000010
50GK41SA4JA000011
50GK41SA6JA000012
50GK41SA8JA000013
50GK41SAXJA000014
50GK41SA1JA000015
50GK41SA3JA000016
50GK41SA5JA000017
50GK41SA9JA000019
50GK41SA5JA000020
50GK41SA7JA000021
50GK41SA0JA000023
50GK41SA6JA000026
50GK41SA8JA000027
50GK41SAXJA000028
50GK41SA1JA000029
50GK41SA8JA000030
50GK41SAXJA000031
50GK41SA1JA000032
50GK41SA3JA000033
50GK41SA5JA000034
50GK41SA7JA000035
50GK41SA9JA000036
50GK41SA0JA000037
50GK41SA2JA000038
50GK41SA4JA000039
50GK41SA0JA000040
50GK41SA2JA000041
50GK41SA4JA000042
50GK41SA6JA000043
50GK41SA8JA000044
50GK41SAXJA000045
50GK41SA1JA000046
50GK41SA3JA000047
50GK41SA5JA000048
50GK41SA7JA000049
50GK41SA3JA000050

50GK41SA0JA000054
50GK41SA2JA000055
50GK41SA4JA000056
50GK41SA6JA000057
50GK41SA8JA000058
50GK41SAXJA000059
50GK41SA6JA000060
50GK41SA8JA000061
50GK41SAXJA000062
50GK41SA1JA000063
50GK41SA3JA000064
50GK41SA5JA000065
50GK41SA7JA000066
50GK41SA9JA000067
50GK41SA0JA000068
50GK41SA2JA000069
50GK41SA2JA000069
50GK41SA9JA000070
50GK41SA2JA000072
50GK41SA6JA000074
50GK41SA8JA000075
50GK41SAXJA000076
50GK41SA1JA000077
50GK41SA3JA000078
50GK41SA5JA000079
50GK41SA1JA000080
50GK41SA3JA000081
50GK41SA5JA000082
50GK41SA7JA000083
50GK41SA9JA000084
50GK41SA2JA000086
50GK41SA4JA000087
50GK41SA8JA000089
50GK41SA4JA000090
50GK41SA6JA000091
50GK41SA8JA000092
50GK41SAXJA000093
50GK41SA1JA000094
50GK41SA3JA000095
50GK41SA5JA000096

50GK41SA0JA000099
50GK41SA3JA000100
50GK41SA5JA000101
50GK41SA0JA000104
50GK41SA6JA000107
50GK41SAXJA000109
50GK41SA1JA000113
50GK41SA3JA000114
50GK41SA5JA000115
50GK41SA7JA000116
50GK41SA9JA000117
50GK41SA0JA000118
50GK41SA2JA000119
50GK41SA9JA000120
50GK41SA0JA000121
50GK41SA2JA000122
50GK41SA4JA000123
50GK41SA6JA000124
50GK41SA8JA000125
50GK41SAXJA000126
50GK41SA1JA000127
50GK41SA3JA000128
50GK41SA5JA000129
50GK41SA1JA000130
50GK41SA3JA000131
50GK41SA5JA000132
50GK41SA7JA000133
50GK41SA9JA000134
50GK41SA0JA000135
50GK41SA2JA000136
50GK41SA4JA000137
50GK41SA6JA000138
50GK41SA8JA000139
50GK41SA4JA000140
50GK41SA6JA000141
50GK41SA8JA000142
50GK41SAXJA000143
50GK41SA1JA000144
50GK41SA3JA000145
50GK41SA5JA000146

50GK41SA0JA000149
50GK41SA7JA000150
50GK41SA9JA000151
50GK41SA0JA000152
50GK41SA2JA000153
50GK41SA4JA000154
50GK41SA6JA000155
50GK41SA8JA000156
50GK41SAXJA000157
50GK41SA1JA000158
50GK41SA3JA000159
50GK41SAXJA000160
50GK41SA1JA000161
50GK41SA3JA000162
50GK41SA5JA000163
50GK41SA7JA000164
50GK41SA9JA000165
50GK41SA0JA000166
50GK41SA2JA000167
50GK41SA4JA000168
50GK41SA6JA000169
50GK41SA2JA000170
50GK41SA4JA000171
50GK41SA6JA000172
50GK41SA8JA000173
50GK41SAXJA000174
50GK41SA1JA000175
50GK41SA3JA000176
50GK41SA5JA000177
50GK41SA7JA000178
50GK41SA9JA000179
50GK41SA5JA000180
50GK41SA7JA000181
50GK41SA9JA000182
50GK41SA0JA000183
50GK41SA2JA000184
50GK41SA4JA000185
50GK41SA6JA000186
50GK41SA8JA000187

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
1. The EPB actuator overlay routing highlighted in Orange color (fig.2a) this will be adjusted.

fig. 2a

Before performing any electrical or related work, perform a 12V disconnect (fig. 2b).

fig. 2b
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 3 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
2. Remove the rear seats and interior trim to access the harness over lay as installed. Reference the
service manual if required (fig. 2a-2b).

fig. 2a

fig. 2b
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and KarmaeBay logo Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 4 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
3. Remove the RH sill plates and locate the overlay along the interior harness (fig 3a,3b). Remove the
B-pillar trim and follow the harness to the EPB module. Remove connector D0310-1 and D0310-2.

fig. 3a

fig. 3b

4. Under the dash obtain access to the EPB module and disconnect the two connectors (fig 3c,3d) This
will help in realigning the harness for the best install.

D0310-2

D0310-1
fig. 3c

fig. 3d

Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 5 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: KarmaeBay logo Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
5. Use tape to join the overlay and D0310-1 wire bundle as shown. Do not leave any slack and run the
overlay directly alongside bundle (fig.4a). Position the overlay to route between the bundle and body of
the vehicle. In the next image an incorrect install is shown (fig. 4b) extra length will be adjusted to end
up towards the rear of the vehicle.

Correct !

Incorrect !

fig. 4a

fig. 4b

Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 6 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
6. Reroute the overlay such that the overlay is tightly placed between the body harness and vehicle
wall (fig 5a)

fig. 5a

Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 7 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
Make sure that the wires are tightly secured below the harness to the back of the vehicle (fig. 6a)
Secure the overlay every 10 inches with zip ties around the body harness and overlay. Again the
overlay tucked between chassis and Body Harness. Do not allow any slack of EPB Overlay routing.

fig. 6a

Make sure to closely route the overlay to the bundle so that there is no slack, over the length of the
Body Harness. Repeat this until the overlay reaches the middle of the rear passenger area (fig. 5b).

fig. 5b
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 8 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
8. Continue to route the EPB overlay between the body harness and vehicle walls. Continue to do this
up the rear passenger wall. The proper routing up the Body Harness can be seen on the back bulk
head in (fig. 6a).

Overlay is tucked behind
the harness

fig. 6a

Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 9 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
9. The overlay harness will run as shown, and zip-tie along the existing interior harness (fig.7a) and
route along the the trunk harness (fig.7a) every 12-inches is recommended.

fig. 7a

Note how Overlay is bundled and secured with zip tie.
Any excess wire is bundled and “zip-tied” in this location
Test the electronic park brake (EPB), calibrate as required cycle this several times.
Reassemble the interior trim in the reverse of removal. Check for any diagnostic trouble codes and
function of rear seat cushion heaters as per bulletin SC-17-86-20.
Carefully replace the rear seat, door sills, B-pillar trim, and front passenger kick panel to original
position.
Reconnect the 12V battery back in. Perform the EPB calibration and make sure it works properly.
Clear all codes and test drive the vehicle as per normal service procedure.
Karma Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and KarmaeBay logo Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 10 of 11

Published August 2018

Technical Service Bulletin
TB-18-60-01
MODEL: Karma Revero
Date: August 2018

TITLE: EPB Harness Overlay Inspection and Adjustment
PARTS REQUIRED:
PART NUMBER
N/A

Description
N/A
Description

N/A
SPECIAL TOOLS:
PART NUMBER

Description

N/A
CAUSAL PART:
PART NUMBER

Description

C161190100500

EPB - Overlay Cable Assembly

LABOR CODES:
CODE
90-10-20-15

Description

TIME

DEFECT CODE

EPB Overlay Harness Adjust

1.0

90-10-20-17

WARRANTY DISPOSITION: This repair is covered under the New Vehicle Limited Warranty, in effect
for five (5) years from the in-service date with no mileage limitation.

KarmaeBay logo Automotive Bulletins and service documents are intended for use by experienced and trained Technicians. If you lack the skills, tools, equipment
and a suitable workshop for any procedure described in this document, we suggest you leave such repairs to a Karma retailer and service provider. See
your service provider for advice on whether your vehicle may benefit from the information contained within this document. The information contained in the
Karma Bulletin is accurate at the date of publication. However, Karma Automotive regularly updates technical information. Please check with your Karma
Automotive Retailer and Karma Automotive service provider that the bulletin you intend to use contains the latest available information.

Page 11 of 11

Published August 2018

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TSB/Document ID: TB-18-60-02

Replacement Service Bulletin Number:

MFR Communication Date: 2018-08-29

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: PARKING BRAKE

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