NHTSA ID Number: 10136075
Manufacturer Communication Number: P-B-27.10-125a
TSB/Document Date: 2018-05-07
Summary
Launch Support for Automatic Transmission (9G-TRONIC)
Date:
June 1, 2016
Order No.:
P-B-27.10/125a
P-B-27.10/125, November 2013
27
Supersedes:
Group:
Revision a: Update on applicable models.
SUBJECT:
MY-All, Transmission 725.0
Launch Support for Automatic Transmission (9G-TRONIC)
Market Launch
The automatic transmission (9G-TRONIC) with code 421 (9-speed automatic transmission) will be used for
the first time as of Fall 2014.
Important Note: When returning the automatic transmission (9G‑ TRONIC) major assemblies, the specified
analysis sheet for automatic transmission (9G‑ TRONIC) has to be filled out and included
with the automatic transmission. As always, major assemblies are returned via the warranty
return process.
Technical Workshop and Product Support
No repairs should be done on automatic transmission (9G-TRONIC). Only complete transmissions may be
replaced. Parts can only be replaced after approval from workshop support. Until further notice a PTSS case
must always be created and submitted to Product Technical Support.
The following documents must be included with the case:
•
Quick test
•
Control unit log with fault freeze frame data
•
EEPROM data as log. File (see SI27.10-P-0001-01C)
•
Completed analysis sheet for automatic transmission (9G‑ TRONIC) (maximum 2 WUs can be
calculated with operation number 02‑ 3952 and damage code 2760B 01 for filling out the
analysis sheet automatic transmission (9G‑ TRONIC))
Consultation with the Product Technical Support:
Following consultation with Product Technical Support, repairs may be conducted on the cited parts at market
launch:
This bulletin has been created and maintained in accordance with MBUSA-SLP S423QH001, Document and Data Control, and
MBUSA-SLP S424HH001, Control of Quality Records.
© 2013 Mercedes-Benz
USA, LLC.
Mercedes-Benz
Canada, Inc.
Dealer Workshop Services
www.MBUSA.com
www.startekinfo.com
All rights reserved. Reproduction or translation in whole
or in part is not permitted without authorization from the
publisher. Printed in U.S.A.
1-800-FOR-MERCedes![]()
•
Radial shaft sealing rings on drive and output shafts
•
Oil pan and oil filter and oil pan gasket
•
Oil filter of external pressure oil filter
•
Electrohydraulic controller unit
•
Torque converter
•
Oil pump and auxiliary oil pump
•
Replace parking lock actuator, replace park pawl lift solenoid
•
Replace parking lock mechanism
Other Work
•
Replace transmission
•
Check transmission oil level, adjust to correct level, if necessary
The Shell ATF D97 (gold) Mercedes-Benz
Specifications for Operating Fluids 236.16 in 1 l and 5 l containers
are available as the new transmission oil for the automatic transmission (9G-TRONIC) (transmission 725.0).
Damage and Symptom Codes
To encode the damage, the damage code for transmission 725.0 in design group 27 must be used, which is
available as of damage code version C2013. In case of major assembly replacement, approved by Product
Technical Support, the corresponding damage code based on the symptom must be used.
Star Diagnosis Scopes / Software Update:
As of Xentry DAS version 09/2013 it is possible to flash and code the transmission control unit, to start up the
electrohydraulic controller unit (EHS) and to perform standard adaptation for actuators and torque converter
lockup clutch.
After replacing the transmission, torque converter and the electrohydraulic controller unit (EHS), an
adaptation of actuators and torque converter lockup clutch must be performed.
WIS
The corresponding AR documents are available in the table below (available in WIS as of DVD 09/2011).
New special tools will be available at market launch.
Introduction into Service Manual for Automatic Transmission (9G-TRONIC)
August 2013 onwards, the Introduction into Service Manual for the new automatic transmission (9G-TRONIC)
(transmission 725.0) can be ordered via replacement part logistics (print 09/2013 and SD media 09/2013).
Parts Information
Qty.
Part Name
Part Number
As required Transmission oil, 1 l container
A 001 989 92 03 09
As required Transmission oil, 5 l container
A 001 989 92 03 11
As required Introduction into Service Manual, English
HLI 000000 1234
2
P-B-27.10/125
Page 7
Analysis sheet for automatic transmission (9GTRONIC), form
Page 5
Read out EEPROM blocks
Filling automatic transmission with fluid
Transmission 725.0
AR27.00-P-0270EWM
Remove/install oil pump
Transmission 725.0
AR27.00-P-0400EWM
Remove/install oil pump from transmission housing
Transmission 725.0
AR27.10-P-040002EWM
Remove/install transmission with torque converter
Transmission 725.0 in
AR27.10-P-0500EWM
Model 212 with Engine
642
Fasten transmission on assembly stand
Transmission 725.0
AR27.10-P-060001EWM
Remove/install automatic transmission oil pan
Transmission 725.0
AR27.10-P-7030EWM
Remove/install electrohydraulic controller unit
Transmission 725.0
AR27.19-P-0200EWM
Remove/install torque converter
Transmission 725.0
AR27.20-P-0500
Remove/install auxiliary oil pump for automatic
Transmission 725.0
AR27.30-P-0651EWM
Transmission 725.0
AR27.40-P-0205EWM
Remove/install oil pump radial shaft sealing ring
Transmission 725.0
AR27.40-P-0300EWM
Removing and installing output flange
Transmission 725.0 in
AR27.50-P-0620-
Model 212 with Engine
02EWM
(transmission installed)
Transmission
Remove/install radial shaft sealing ring at output
flange
642
Remove/install park pawl mechanism
Transmission 725.0
AR27.60-P-0950EWM
Remove/install lift solenoid for park pawl actuator
Transmission 725.0
AR27.60-P-0955EWM
Remove/install park pawl actuator
Transmission 725.0
AR27.60-P-0956EWM
S-B-27.10/125
3
Special Tools
The following special tools are required for new automatic transmission (9G-TRONIC) (transmission 725.0):
•
725 589 00 59 00 - Removal and installation tool
•
725 589 00 40 00 - Support fixture
•
725 589 00 15 00 - Drift
•
725 589 00 90 00 - Adapter
725 589 00 59 00
725 589 00 15 00
725 589 00 90 00
Removal and installation tool
Drift
Adapter
725 589 00 40 00
Support fixture
4
P-B-27.10/125
Read Out EEPROM Blocks
1. Select the “Special processes” tab (Figure 1) (1) in Xentry DAS.
2. Click menu item “log data” (Figure 1) (2).
3. Click “Start” (Figure 1) (3) to read out and save data.
Figure 1. Special Processes Tab, Log Data and Start.
P00.30-2057-04
4. Data is stored in the “User data range as a text file with vehicle identification number (VIN) and date
(Figure 2).
S-B-27.10/125
5
Figure 2.
P00.30-2060-05
5. Start STAR Utilities.
6. Pressing “SDexplorer” (Figure 3) (5) takes you to SDexplorer.
Figure 3.
P00.30-2057-04
7. The EEPROM data (Figure 4) (8) with VIN is stored in the SDexplorer under
“USER_DOCUMENTS\Xentry\VGSNAG3\” (Figure 4) (9).
8. To enable data to be transferred onto a data medium a “USB data medium” (Figure 4) (9) must be
chosen as the storage option.
9. Transfer the data using “copy” (Figure 4) (10) to a USB stick. The file contains the VIN and date and
time as the file name.
6
P-B-27.10/125
Figure 4.
P00.30-2058-05
S-B-27.10/125
7
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TSB/Document ID: P-B-27.10-125a
Replacement Service Bulletin Number:
MFR Communication Date: 2016-06-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: POWER TRAIN
MFR Component System:
MFR Component Subsystem:
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