NHTSA ID Number: 10134327
Manufacturer Communication Number: E0D ESD_Dealer D
TSB/Document Date: 2018-04-23
Summary
Dealer Daily: ? Toyota has received reports that certain 2005 through 2008 model year Tacoma vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion to the vehicle?s frame. ? Toyota investigated these reports and determined that the frames in some vehicles may not have corrosion-resistant protection sufficient for use in these areas. ? This combined with prolonged exposure to road salts and other environmental factors may contribute to the development of more-than-normal rust in the frame of some vehicles. ? This condition is unrelated to and separate from normal surface rust which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment.
TMS Toyota Customer Services Toyota Motor Sales, USA, Inc.
Product Quality and Service Support, Quality Compliance 19001 South Western Avenue
Published 3/23/16 sor G) de8-1000
Approved By: Tom Trisdale
To: All Toyota Dealer
From: Product Support Division
UPDATED Dealer Letter Available on TIS**
COLD CLIMATE STATES
NOW COLD CLIMATE STATES
Limited Service Campaign (LSC) EOD Limited Service Campaign (LSC) ESD
Certain 2005 — 2008 Model Year Tacoma Vehicles Certain 2005 — 2008 Model Year Tacoma Vehicles
Corrosion-Resistant Compound (CRC} Application Frame Inspection
The dealer letter has been updated to include details of the frame registration and credit program that has been added
to Limited Service Campaigns EOD and ESD.
Refer to the UPDATED dealer letter on TIS for additional information.
Thank you for your cooperation.
TOYOTA MOTOR SALES, U.S.A., INC.
© 2015 Toyota
Motor Safes, USA
TOYOTA
3/23/16 — Frame Registration and Credit Program. Refer to page 9. Tot cat Wenn na Me
4/27/15 — Rental opcodes have been updated. Refer to page 8. Torrance, CA 50301
(310} 468-4000
To: All Cold Climate States Toyota
Dealer Principals, Service Manager, and Parts Managers
Subject: Limited Service Campaign (LSC) EOD
2005 through 2008 Model Year Tacoma Vehicles
Corrosion-Resistant Compound (CRC) Application
Toyota will initiate a Limited Service Campaign (LSC EOD) to inspect and, based upon Toyota
's inspection
criteria, apply Corrosion-Resistant Compounds (CRC) to key areas of the frame assembly of certain 2005-2008
model year Tacoma vehicles without significant rust perforation until March 37, 2016. This campaign covers
vehicles currently registered in the following cold climate states and the District of Columbia (D.C.) (together,
"Cold Climate States”): CT, DE, IL, IN, KY, MA, MD, ME, Mi, MN, NH, NJ, NY, OH, PA, RI, VA, VT, Wi & WV.
EOD will be rolled cut on a state-by-state basis, with the first states beginning in early May, 2014.
Condition
. Toyota
has received reports that certain 2005 through 2008 model year Tacoma vehicles operated in
specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal
corrosion to the vehicle's frame.
* Toyota investigated these reports and determined that the
frames in some vehicles may not have corrosion-resistant Tym
protection sufficient for use in these areas. ’ death iy se
* — This combined with prolonged exposure to road salts and peas 1 ety i ‘
other environmental factors, may contribute to the a e- Soke, i ae #2
development of more-than-normal rust in the frame of some 4A) pS Eee de
= |. att
vehicles. oe fee Ea aoe
e This condition is unrelated to and separate from normal ="
surface rust which is commonly found on metallic surfaces
after some years of usage and/or exposure to the environment.
Limited Service Campaign (LSC) Remedy
Over the next few months, owners of the covered vehicles will receive a notification requesting them to bring
their vehicles to an authorized participating Toyota dealership in the Cold Climate States. The dealership will
inspect the condition of the vehicle's frame. Based upon the results of the inspection, the dealership will do one
of the foliowing:
—«_.|f-significant rust perforation-is-notfound,the-dealer-will-apply-Gorosion-Resistant Compounds-(CRC) to
key areas of the vehicle's frame at no charge to the owner.
e — If significant rust perforation is found, the dealer will replace the vehicle's frame at no charge to the owner.
Customers will have until March 31, 2016, fo have the inspection of the vehicle's frame and the CRC
application completed. If before the March 31, 2016, expiration date an authorized Toyota dealer (in a
Cold Climate State) confirms that the vehicle's frame has significant rust perforation, the appropriate
repairs must be completed within three months of the inspection date*. Please schedule all inspection
and CRC appointments well in advance of the March 31, 2016, expiration date fo ensure that your
dealership has sufficient time to complete this Limited Service Campaign.
Please note: All vehicles must have the campaign completed by the deadlines outlined above.
“Due te facility and staffing challenges when scheduling and performing frame replacements and the production and shipping of the
frames and associated parts
Gc)
pI
LSC EOD —- D — Page | 2
Owner Notification
The owner notification will commence approximately 1 — 2 weeks after your state has been launched.
Phase| Region States Dealer Date
1 Boston Main, Massachusetts, New Hampshire, Vermont, Rhode Island May 8, 2014
2 Cincinnati Kentucky, Michigan, Ohio June 23, 2014
3 Chicago illinois, Indiana, Minnesota, Wisconsin August 22, 2014
4 New York Connecticut, New Jersey, New York September 17, 2014
5 CAT Delaware, Maryland (D.C.), Pennsylvania, Virginia, West Virginia_| November 10, 2014
Toyota makes significant effort to obtain current customer name and address information from each state
through industry resources when mailing owner letters. In the event your dealership receives a notice for
a vehicle that was sold prior to the LSC announcement, it is the dealership’s responsibility to forward the
owner letter to the customer who purchased the vehicle.
Please note that only owners of the covered vehicles will be notified. If you are contacted by an owner
who has not yet received a notification, please verify eligibility by confirming through TIS prior to
performing repairs. Dealers should perform the repair as outlined in the Technical Instructions found on
TIS. VINs will be loaded simultaneously with the taunch of each state.
Pre-Owned Vehicles in Dealership Inventory (In-Stock Vehicles)
To ensure customer satisfaction Toyota requests that dealers conduct the LSC remedy on any used
vehicles currently in dealer inventory that are covered by this LSC prior to customer delivery
Dealer/Owner Lists
Summary Reports containing the number of covered vehicles in your dealership’s Primary Marketing Area
(PMA) have been enclosed in the dealer package. Based upon our records, a dealership which does not
have a covered vehicle in their PMA will receive a report indicating so.
Only vehicles currently registered in the “Cold Climate States” are covered under LSC EOD (LSC expiration date Mar 31, 2016)
Cold Climate States: CT, DE, IL, IN, KY, MA, MD, ME, Mi, MN, NH, NJ, NY, OH, PA, Ri, VA, VT, WI, WV and also includes the
District of Columbia.
LSC E0D — D — Page | 3
Number and identification of Covered Vehicles
There are approximately 760,000 Tacoma (certain 2005 — 2008 model year) vehicles covered by LSC
EOD.
VIN Range VIN Range
Mode! | WMI | Year Model | WMI | Year
VBS Range Vbs Range
JU62N | M001038 - MO08091 JUG2N 2001028 - 2099997
pate KU72N | M001035 - M004841 2100011 - 2144893
LU42N | M001025 - Maoz890 KU72N 2001030 - 2099998
MU52N | M001026 - M001900 2100007 - 2144860
JU62N | M007884 - M028771 eon 2001003 - ZO99999
2006 KU72N | M004775 - M010145 2100003 - 2144901
LU42N | M002891 - M008847 MUS2N 2001010 - 2099986
Tacoma | 3TM MU52N | M001878 - M003617 Z100000 - 2144881
JU62N | M028772 - M049700 NX22N 2001023 - 2099994
enor KU72N | M010029 - 013697 2100030 - 2144884
LU42N | MOO8667 - M013600 NX62N 2001659 - Z099610
MU52N | M003618 - M005093 2100147 - 2144755
JU62N | MO49701 - Ma70800 2001187 - Z099909
soos |KU72N | 013698 - 017962 Tacoma | STE | 2005 | PX42N “71 ooggs - 2144724
LU42N | MO13601 - M020109 TU22N 2001007 - 2099765
MUS52N | M005056 - M007830 2100041 - 2144886
2001020 - ZO99966
eee 2100001 - 2144895
2001048 - 2099980
TX22N 2100018 - 2144900
2001181 - 2099650
Mes 2100227 - 2144873
2001009 - 2099992
UU42N 2100004 - 2144899
UX42N 2001302 - ZO099989
2100005 - 2144707
> Only vehicles currently registered in the “Cofd Climate States” are covered under LSC EOD (LSC expiration date Mar 31, 2076)
Gre; Cold Climate States: CT. DE, IL, IN, KY, MA, MD, ME, MI, MN, NH, NJ, NY, OH, PA, RI VA, VT, WI, WV and also includes the
‘=a = ss District of Columbia .
(Number and Identification of Covered Vehicles CONTINUED .. . )
LSC E0D -D- Page| 4
Model
WMi
Year
VIN Range
VBS
Range
Mode!
WMI
Year
VIN Range
VDS
Range
Tacoma
5TE
2006
JUG2N
2144959 - 7199999
2200001 - 2299938
2300392 - 2320618
KU72N
2145137 - 2199947
2200113 - 2299342
2300404 - 2320543
LU42N
2145030 - 2199948
2200064 - 27299588
2300154 - Z320397
MU52N
2145150 - 2199925
2200162 - 2299622
2300120 - 2320296
NX22N
2145177 - 2199921
2200211 - 2299999
2300002 - 2320613
NX62N
2145547 - 2199704
2200545 - 2299939
2300485 - 2320176
PX42N
2145459 - 2199841
2200453 - 2299639
2300105 - 2320265
TU22N
2144903 - 2199958
2200282 - Z299994
2900000 - 2320205
TUG2N
2144902 - 2199943
2200216 - 2299993
Tacoma
5TE
2007
JUG62N
2320673 - 2399882
2400216 - 2469849
KU72N
2320671 - 2399894
2400197 - 2469635
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TSB/Document ID: E0D ESD_Dealer D
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-23
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Communication Type: Service Bulletin/Repair Instructions
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