NHTSA ID Number: 10134327
Manufacturer Communication Number: E0D ESD_Dealer D
TSB/Document Date: 2018-04-23
Summary
Dealer Daily: ? Toyota
has received reports that certain 2005 through 2008 model year Tacoma vehicles operated in specific cold climate areas (Cold Climate States) with high road salt usage may exhibit more-than-normal corrosion to the vehicle?s frame. ? Toyota
investigated these reports and determined that the frames in some vehicles may not have corrosion-resistant protection sufficient for use in these areas. ? This combined with prolonged exposure to road salts and other environmental factors may contribute to the development of more-than-normal rust in the frame of some vehicles. ? This condition is unrelated to and separate from normal surface rust which is commonly found on metallic surfaces after some years of usage and/or exposure to the environment.
LU42N
2320621 - 2399998
2400011 - 2469705
MU52N
2320863 - 2399736
2400367 - 2469726
NX22N
2320620 - 2399896
2400198 - 2469853
NX62N
2321207 - 2399445
2400637 - 2469255
PX42N
2320860 - 2399751
2400350 - 2469732
TU22N
2320619 - 2399797
2400300 - 7469759
TU62N
2320771 - 2399835
2400261 - Z469786
TX22N
2321110 - Z399601
2400492 - 2469654
TX62N
2321199 - 2399447
2400643 - 2469583
UU42N
2320622 - Z399999
2400000 - 2469869
UX42N
2320841 - 2399772
2400329 - 2469743
2300007 - 7320213
TX22N
2145349 - Z199946
2200347 - 2299951
2300001 - 2320497
TX62N
2145234 - Z199930
2200446 - 2299428
2300318 - Z320203
UU42N
2144920 - Z199998
2200000 - 2299901
2300253 - 2320427
UX42N
2145491 - 2199863
2200473 - 2299666
2300075 - 2320247
Please note that only owners of the covered
vehicles registered in that specific state will be
notified. VINs registered within that specific state
will be loaded simultaneously on TIS and Dealer
Daily. |f a dealer is contacted by an owner who
has not yet received the notification, please
verify coverage by confirming through TIS.
Dealers should perform the procedure as outlined
in the Technical Instructions located on TIS. Not
all vehicles in the VIN range are covered by
this LSC.
Facoma
STE
2008
JUG2N
2470196 - 2499500
2500104 - 2592508
KU72N
2470201 - 2499388
2500216 - 2592453
LU42N
2469991 - 2499273
2500336 - 2592675
MUS2N
2469870 - 7499999
2500000 - 7592635
NX22N
2469871 - 27499898
2500255 - 2592426
NX62N
2469873 - 7499618
2501067 - 7592203
PX42N
2470165 - 2499997
2500013 - 2592599
TU22N
2470218 - 2499567
2500035 - 2592582
TUG2N
2470195 - 2499577
2500029 - 2592581
TX22N
2469874 - 2499971
2500912 - 2592319
TX62N
2469875 - 2499819
2501075 - 2592204
UU42N
2469872 - 2499335
2500273 - 2592689
UX42N
2470171 - 2499595
2500008 - 2592595
Only vehicles currently registered in the “Cold Climate States" are covered under LSC EOD (LSC expiration date Mar 31, 2076)
Cold Climate States: CT, DE, iL, IN, KY, MA, MD, ME, Ml, MN, NH, NJ, NY, GH, PA, RI, VA, VT, Wi, WY and also inciudes the
District of Columbia .
LSC E0D - D - Page [5
5. Remedy Procedure
e ifthe frame passes Toyota
's inspection criteria, refer to the CRC application Technical Instructions
located on the C.L.E.A.N. Dealer website — hittp://cleandealer.com. Follow the CRC Application
Support link located in the left bottom corner of the C.L.E.A.N Dealer webpage. Accessing and using
this website will be similar to the procedure used in previous CRC campaigns. If you are having
difficulty accessing or using the website, please contact the Environmental Health and Safety (EH&S)
Hotline at (877) 572-4347.
« Ifthe frame does not pass Toyota
’s inspection criteria, please refer to the supplement frame
replacement Technical Instructions located on TIS.
e Conduct all applicable, non-completed Safety Recall and Service Campaigns on the vehicle during the
time of appointment.
6. Parts and Material Orderin
Corrosion-Resistant Compound (CRC) and Support Material Ordering:
Please refer to the technical instructions located on the C.L.E.A.N. Dealer website (hitp://cleandealer.com)
for part number and quantity information.
> Please note that only dealers in the Cold Climate States will be able to order and receive CRC
cx. kits.
Git » Verify vehicle eligibility by confirming through TIS prior to performing the repair.
SS =» Dealers that conduct LSC EOD on vehicles not covered under this program or in a state other
than the Coid Climate States will not receive reimbursement.
The CRC application will entail sealing the frame with two different products. The Parker 712AM, a
paraffin wax based product, will be applied inside the frame. Noxudol 3005 will be applied to the external
surfaces of the frame. Do not use the Noxudol® name and trademarks without the prior written consent of
Soken Trade Inc. and Toyota
Motor Sales, U.S.A., Inc.
Kits will be placed on Manual Allocation Control (MAC). While the CRC kits are on MAC, a representative
from TMS Quality Compliance will review each order and, if necessary, contact the dealership’s Parts
Manager to verify the necessity of the order. This will ensure an adequate and balanced CRC inventory.
Do not order these kits if your dealership is not located in one of the covered & launched states.
If there are special circumstances where a dealer is having difficulty receiving its order, dealership
associates may leave a voice message at: (310} 468-5516 or 1-800-233-3718, option 4, to research the
order. The associate should provide the following information to expedite research of the order status:
- Dealer Information. (Dealer Code, Contact Name, Telephone Number)
- Order Reference Number.
- Customer Name and Vehicle 17-digit VIN.
Frame Replacement Parts Ordering (where applicable):
To assist dealers in determining the correct part number(s) to order, a website has been set up to look up
part numbers by VIN.
Go to http://toyota-frame-parts-lookup.imagespm.info
_-...When first logging-in, enter_your dealer.code_and-the default. password;_xxxxx._Upon logging in,
the website will ask for you fo reset the password and provide an email address.
Note:
» This is a generic website that covers all campaigns where frame replacement may be necessary.
e Your dealership may have previously used this website under LSC DOD and may have updated
the password.
- Select the appropriate campaign.
- Enter the VIN and the correct part numbers to order will be displayed.
- Order parts through the Dealer Daily Parts System.
ETAs for the parts will be available via the normal system.
The website is for part(s) application reference only and will not order the part, nor will it confirm
campaign applicability or completion status.
;, Only vehicles currently registered in the “Cold Climate States" are covered under LSC EOD (LSC expiration date Mar 31, 2076)
Cold Climate States: CT, DE, iL, IN, KY, MA, MD, ME, Ml, MN, NH, NJ, NY, OH, PA, Ri VA, VT, Wi, WV and also Includes the
District of Cotumbia .
LSC EOD - D~Page|6
Tools and Equipment
Please refer to the appropriate Technical Instructions for a list of tools and equipment.
* CRC Application Stall Set Up TI « CRC Application TI
e Spray Gun Maintenance / Storage TI * Supplemental Frame Replacement TI
Before You Start
Carefully read the Campaign Dealer Information Packet (provided during LSC DOD) and supporting
material even if your dealership has previously performed CRC application campaigns.
Before starting EOD all dealer associates involved with this campaign must be properly trained using the
Dealer Information Packet, Quick Reference Guides and Technical Instructions. Training should be
documented in the associate training log.
Warranty Processor Instructions
Rae aser Verify Vehicle Eligibility ; a
1. Check the VIN range —No—® No further action required |
___2. Check the TIS vehicle Inquiry system a et
Yes
Ie the vehicle reals —— ; yee? L / Contact your regional —
[ Is the vehicle registered 2 one of the Cold Climate States? } Noh, representative for assistance
Yes
a a = |
\ Perform the Pre-Hoist Visual Inspection
Inspect the Frame as Oullined in the TI.
Was perforation 10mm or larger found in the green gpa specified
below?
ver |
1 Remove the must and clean the frame |
%
Was perforalion 10mm or larger found in the locations identified in |
green below (during the rust removal and/or cleaning process)? ee oe
Proceed with Frame
——Yea-— Replacement as outlined in the
Tl
-{T-
Install the Body Plugs after applying the 712AM
and before applying the Noxudol 3005
Apply Noxudol 3005 (Extemal Applicalion} to the top, bottom and
sides of the frame as outlined in the TI.
Afier applying the CRCs place a CRC Customer Information
Hang Tag on the rear-view mirror. |
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TSB/Document ID: E0D ESD_Dealer D
Replacement Service Bulletin Number:
MFR Communication Date: 2016-03-23
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STRUCTURE
MFR Component System:
MFR Component Subsystem:
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