CG) TOYOTA

T-SB-0158-14 Rev1 December 12, 2014 Technical Service Bulletin

2AZ Engine Oil Consumption Inspection Procedure

Service
Category Engine/Hybrid System
Toyota Supports we
Section —_ Lubrication Market USA ASE Cerlincation "aggge:
Applicability
YEAR(S) MODEL(S) ADDITIONAL INFORMATION
2007 - 2011 Camry HV Engine(s); 2AZ
VDS(s): BB3EK, BB46K
2007 — 2009 Camry Engine(s}: 242
VDS(s}; BE46K
2009 Corolla Engine(s): 2AZ
VDS(s): BE40E
2009 Matrix Engine(s): 2AZ
VDS(s): GE4O0E, KE40E, LE40E
2006 — 2008 RAV4 Engine(s): 2AZ
VDS(s): BD31V, BD32V, BD33V, BD34V, BD35V,
ZD31V, ZD32V, ZD33V, ZD34V, ZD35V
2007 — 2008 Solara Engine(s): 2AZ
VDS(s}: CE30P
REVISION NOTICE
March 13, 2015 Revi:
* The Title, Required Tools & Equipment, Inspection Procedure, and Engine Oil Consumption
Test sections have been updated.
* The Parts Information section has been added.
Any previous printed versions of this bulletin should be discarded.
Introduction

—Some-2006-—2014-model-yearvehicles-equipped-with-2AZ-FE-or2AZ-FXE-engines-may-exhibit
engine oil consumption. The piston assembly has been changed to minimize oil consumption.
Use the Inspection Procedure in this bulletin to confirm this condition.

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CPTOYOTA T-SB-0158-14 Rev1 December 12, 2014 Page 2 of 6

2AZ Engine Oil Consumption Inspection Procedure

Production Change Information
This bulletin applies to:
* ALL 2007 — 2008 model year Solara vehicles.
* Vehicles produced BEFORE the Production Change Effective VINs shown below.

MODEL ENGINE PLANT PRODUCTION CHANGE EFFECTIVE VIN
TMMK Line 1 4T1BE46K#9U402467
TMMK Line 2 4T1BE46K#9U916988
Camry 2AZ-FE
SIA ATA4BE46K#9R 131092
Tsutsumi JTNBE46K#93 174340
TMMK 4T1BB##K#4BU 138556
Camry HV 2AZ-FXE -
Tsutsumi JTNBB##K#B3054292
NUMM! INXBE40E#92087463
Corolla
TMMC 2TIBE40E#9C026707
Matrix 2A2Z-FE TMMC 2T1#E40E#9C010829
RAVA Tahara JTM#D3#4V#85209466
Shokki JTM#D3#V#86088135

Warranty Information

OP CODE DESCRIPTION TIME OFP T1 | T2
N/A Not Applicable to Warranty a a - -

Parts Information

PART NUMBER PART NAME arty
00411-14001 Inspection Labels 1 Roll"

“100 labels per roll.

NOTE

Toyota requires specific security seals to be used for
this activity (shown to the right). Contact the Materials
Distribution Center (MDC) for ordering information.

Labels may be ordered in packages of 100 from the
Materials Distribution Center (MDC) through Dealer
Daily — Dealer Support Materials Orders or by visiting

www.toyotamdc.com.

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CP TOYOTA T-SB-0158-14 Rev1 December 12, 2014 Page 3 of 6

2AZ Engine Oil Consumption Inspection Procedure

Required Tools & Equipment

REQUIRED TOOLS & MATERIAL arty

3.0 U.S. gts
(2.8 liters)

ILSAC GF-4 Multi-grade SAE OW-20 or 5W-20

Inspection Procedure

NOTE

* In some cases, a P030# (cylinder # misfire detected) DTC may also be set as a result of
oil consumption.

* This bulletin does NOT cover the cost of an oil change. If the vehicle is approaching Toyota
recommended service interval mileage at the start of the test, recommend an oi! change at
customer cost to ensure valid test results.

Confirm Engine Oil Consumption Condition
1. Confirm customer complaint and request for Engine Oil Consumption Test.
2. Fill oil to “Full” mark shown on dipstick.
3. Mark the following locations to prevent/indicate tampering during the test.
* Dipstick
* Oil Drain Plug
+ Fill Cap
* Oil Cooler Line

* Oil Filter

NOTE
Use the required Toyota Inspection Labels on the locations specified above.

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2AZ Engine Oil Consumption inspection Procedure

Inspection Procedure
Confirm Engine Oil Consumption Condition (Continued)

Figure 1. Oil Pan with Toyota Inspection Label Applied

Figure 2. Indication of Inspection Label Removal

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2AZ Engine Oil Consumption Inspection Procedure

inspection Procedure

Confirm Engine Oi] Consumption Condition (Continued)

4. Complete Section A of the “Engine Oif Consumption Test” at the end of this bulletin.

NOTE

Attach the completed “Engine Oil Consumption Test" to Repair Order. It will be used later in
the Inspection Procedure. This form will also be required for warranty submission.

5. Return the vehicle to the customer advising them to return for inspection in 1100 — 1300 miles.

NOTE

Advise customer if they do NOT return inside the 1100 - 1300 mile range, the results
will be void.

When Vehicle Returns after 1100 — 1300 Miles
1. Check the dipstick to confirm oil jevel is NOT full.
* If full, this bulletin does NOT apply. Return the vehicle to the customer.
* If NOT full, proceed to step 2.

2. Add 1 quart of oil from the quart container.

IMPORTANT

Fill engine with oil from 1 quart container to ensure accurate volume measurement.

3. Start engine and warm up to operating temperature.
4. Turn OFF the engine, and let the vehicle rest for 5 minutes.
5. Check the dipstick to confirm oil ievel.
* If above full, this bulletin does NOT apply. Drain to the “Full” level, remove any tamper tape
residue from the vehicle, and return to the customer.
* |f below full, follow the repair procedure outlined in Service Bulletin No. T-SB-0094-11,
“2AZ-FE Engine Oil Consumption.”
6. Complete Section B of the “Engine Oif Consumption Test’ at the end of this bulletin.

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2AZ Engine Oil Consumption Inspection Procedure

Engine Oil Consumption Test

COMPLETE AT TIME OF CUSTOMER COMPLAINT CLICK HERE for Interactive Form
VIN:
Model: Model Year:

SECTION A: TESTING PROCEDURE PART 4
1. Mileage of Vehicle: |

4, Please indicate oil level on Dipstick below after filling

2. Were Toyota Inspection Labels used? to "Full.”

[] ves [1 No

3. Please Initial to indicate the following locations were
marked to prevent/indicate tampering. Low Full
a. Dipstick y y
b. Oil Drain Plug
c. Fill Cap — e =
d. Oil Cooler Line

e. Oil Filter

5. | certify that the above information in Section A of this form is accurate.

Print Name:

Signature: Date:

NOTE
Keep this form attached to Repair Order. Additional information will be needed (Section B) when the vehicle returns.

SECTION B: TESTING PROCEDURE PART 2
1. Mileage of Vehicle:

NOTE
lf mileage difference between section A and B is NOT within 1100 — 1300 miles, test results are void.

2. Please initial to confirm the following locations 3. After adding 1 quart oil to vehicle (from quart container)
were NOT tampered with. indicate oil level below.
NOTE

If locations below appear to be tampered with,
write “Void" in box.

a. Dipstick Low Full
b. Oil Brain Plug 9
c. Fill Cap =S— oOo oO

d. Oil Cooler Line

e. Oi) Filter

4. | certify that the above information in Section B of this form is accurate.

Print Name:

Signature: Date:

© 2015 Toyota Motor Sales, USA