NHTSA ID Number: 10133483
Manufacturer Communication Number: V011711 2034898
TSB/Document Date: 2018-04-16
Summary
Modify service instruction and to update GFF Time expenditure in the warranty table.
Technical Bulletin
Model(s)
Year
Jetta, Jetta
Wagon
2009
Golf
2010-2014
Eng. Code
Trans. Code
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
Jetta Sedan,
Jetta
SportWagen,
Golf Wagon
2010-2014
Beetle, Beetle
Convertible
2013-2014
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
Condition
01 17 11 November 29, 2017 2034898 Supersedes Technical Bulletin 01-17-01 (V011701) dated January 4, 2017
to modify service instruction and to update GFF Time expenditure in the warranty table.
MIL ON, DTC P0401 Exhaust Gas Recirculation Flow Insufficient Stored in ECM Fault Memory, Could be
accompanied with Fault P2463 DPF Soot Accumulation
Technical Background
High soot loads prior to regeneration can cause possible restrictions in the EGR filter.
Production Solution
Information only.
Page 1 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
When diagnosing a vehicle with the fault P0401 perform the following:
Remove the EGR filter from the DPF and swipe the inside of the exhaust pipe at the EGR filter connection
point using a clean cloth or your finger. See figures 1 and 2 below.
Figure 1
Figure 2
If your finger or the cloth comes out with black soot, replace the DPF & EGR filter together.
If there is no soot on your finger or the cloth, continue with GFF diagnostics, this bulletin does not apply.
Note:
When replacing the DPF for the fault P0401 it is important to replace both the DPF and the EGR filter together, as
soot accumulation in the EGR filter is undesired. It is NOT necessary to replace any other components for this
fault (i.e. NOx Storage Catalyst, Sulfur Catalyst, Exhaust Flap, EGR Cooler), these components should be
reinstalled in the vehicle with the new DPF and EGR filter.
Refer to Tech Tip 2035501 (TT 26-13-02) if you are unable to perform a regeneration after the repair. The
soot level adaptation may need to be reset.
Note:
Vehicles with a front single assembly exhaust (one piece DPF/NOx Cat.) will require additional
components. See parts table below. If the car has already had the DPF replaced once, and has the 708 GX
installed, there is no need for the extra parts.
Page 2 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Jetta, Jetta
Wagon
2009
Golf
2010-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
Jetta Sedan,
Jetta
SportWagen,
Golf Wagon
2010-2014
Beetle, Beetle
Convertible
2013-2014
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Damage
Service Number:
HST
Damage Location (Depends on
Service No.)
--
Use applicable when indicated
in Elsa (L/R)
Code
2674
0010
Golf
WWO 2)
Jetta, Jetta SportWagen, Beetle,
Beetle Convertible
3ME 2)
Parts Manufacturer
2009 Jetta (CBEA)
Labor Operation 3) : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
26741933 = 290 TU
Labor Operation 3) : Exchange components
between original and replacement Particulate
Filter
26745581 = 70 TU
Page 3 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Jetta Wagon (CBEA), 2009 Jetta, Jetta Wagon (CJAA)
Labor Operation 3) : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
26741931 = 330 TU
Labor Operation 3) : Exchange components
between original and replacement Particulate
Filter
26745581 = 70 TU
2010-2014 Golf (CJAA)
Labor Operation 3) : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
26741931 = 330 TU
Labor Operation 3) : Exchange components
between original and replacement Particulate
Filter
26745581 = 70 TU
2010-2014 Jetta, Jetta SportWagen (CJAA)
Labor Operation 3) : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
26741931 = 320 TU
Labor Operation 3) : Exchange components
between original and replacement Particulate
Filter
26745581 = 70 TU
2013-2014 Beetle (CJAA)
Labor Operation 3) : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
26741933 = 330 TU
Labor Operation 3) : Exchange components
between original and replacement Particulate
Filter
26745581 = 70 TU
2013-2014 Beetle Convertible (CJAA)
Labor Operation 3) : Remove and Install Particle
Filter (Includes EGR Filter Replacement)
26741933 = 370 TU
Labor Operation 3) : Exchange components
between original and replacement Particulate
Filter
26745581 = 70 TU
Causal Part:
1K0 254 706 LX
Page 4 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Diagnostic Time 4)
GFF Time expenditure
01500000 = 30 TU max.
Road Test
01210002 = 00 TU
YES
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 30 TU max.
YES
Claim Comment: Input “As per Technical Bulletin 2034898” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
MY 2009 Replacement of 1 piece system:
Part No:
Part Description
Quantity
1K0 254 708 GX
1
1K0 254 401 T
NOx Catalyst
1
1K0254 401 R
Sulfur Catalyst
1
1K0 253 115 AE
3
1K0 131 649
Bracket
1
1K0 253 725
Clamp
2
1K0 253 725 B
Clamp
2
1K0 253 120
EGR Filter
1
1K0 253 725 E
Clamp
1
1K0 253 115 T
Gasket
1
1K0 253 725 E
Clamp
1
03G 131 547 H
Gasket
1
Page 5 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
MY2009, MY2010-2014 Replacement of 2 piece system
Part No:
Part Description
Quantity
1K0 254 708 GX
1
1K0 253 115 AE
1
1K0 253 725
Clamp
2
1K0 253 725 B
Clamp
2
1K0 253 120
EGR Filter
1
1K0 253 115 T
Gasket
1
1K0 253 725 E
Clamp
1
03G 131 547 H
Gasket
1
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
or
GRX3000VAS
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X and
ODIS Service with: current online updates
Page 6 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Document Control Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2034898/13
11/29/2017
V011711
Modify service instruction
and to update GFF Time
expenditure in the warranty
table.
2034898/12
1/4/17
V011701
Update to parts table.
2034898/11
6/20/16
V011609
To update Golf (exchange
parts) time units due to
Saga/Elsa updates
6/13/16.
2034898/1
9/4/13
V011330
Original publication.
Page 7 of 7
© 2017 Volkswagen
Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen
Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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TSB/Document ID: V011711 2034898
Replacement Service Bulletin Number:
MFR Communication Date: 2017-11-29
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
MFR Component System:
MFR Component Subsystem:
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