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NHTSA ID Number: 10133446

Manufacturer Communication Number: Emissions Recall

TSB/Document Date: 2018-04-16


Summary

3.0L TDI vehicles were equipped with undisclosed Auxiliary Emission Control Devices which are not permitted by emissions regulations. Install updated engine control module (ECM) software, transmission control module (TCM) software and hardware to bring affected vehicles into regulatory compliance.


Switch the ignition on.

Apply the parking brake.

Switch the headlights off.

Connect the VAS6150X Diagnostic Tester (or
equivalent) to the vehicle.

Start the ODIS program.
NOTE

STOP!
All TDI flashes MUST be completed during a single,
standalone ODIS Diagnostic Session. You MUST fully
complete this campaign and send all GFF Paperless
logs before beginning any other campaigns or
operations. You MUST also conclude any other
campaigns or operations that have been started and
end the corresponding diagnostic session and send all
GFF Paperless logs before beginning this operation.
Failure to independently separate the ODIS diagnostic
session for this campaign will cause problems updating
the FAZIT server in Germany and will delay if not
negate the payment of the emissions modification.
IMPORTANT!
If there are any ODIS “Hot-Fix” patches installed, they
MUST be removed from the scan tool before beginning
this operation. ODIS “Hot-Fix” patches may affect the
flash process.

At this time, refer to the “Alerts” section of
ServiceNet to verify that the most recent
version of ODIS Software is loaded to the
VAS6150X Diagnostic Tester (or equivalent).
Failure to flash the vehicle using the most recent
version of ODIS Diagnostic Software will cause
faults in certain features of the flash operation.

Failure to validate the ODIS Diagnostic version
before flashing the vehicle may result in flash
failure, and may delay if not negate the payment
of the emissions modification.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 12 of 22

Confirm that scan tool is communicating with the
diagnostic head by USB .

If the Bluetooth symbol is shown then disconnect the diagnostic
head from the vehicle and reconnect the
USB cable to the diagnostic head and
then reattach to the vehicle.

Upon ODIS startup, verify the “Diagnosis”
operating mode is selected .
NOTE
KESSY Vehicles!

It is REQUIRED to insert the key into the reader coil
, or place the key in the closest proximity
possible to the reader coil throughout the flash process.

NOTE
Before, during, and after the flash process and control
module interrogation phases, any number of instrument
cluster warning indicators (glow plug, check engine,
brake, ABS, etc) may illuminate, flash, or otherwise turn
on and off. It is also possible that other interior or
exterior components such as radio/infotainment
system, lamps, etc. may turn on and off. These items
are normal during this process. The illumination of
instrument cluster lamps (etc) will cease once the ODIS
session has ended and the ODIS diagnostic tool is
disconnected from the data port.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 13 of 22

NOTE
RISK of Scan Tool Damage!
Do not leave the scan tool on the windshield during the
flash process, as it is possible that the windshield
wipers may cycle.

Once the GFF scan is complete, select “Special
functions”.

Select the test plan “Adapt software, diesel,
exhaust EA189 action 23XX” .

Select “Perform test” .
NOTE
RISK of Improper Repair!

DO NOT SELECT the normal test plan for
“Adapting Software”.

ONLY SELECT the test plan “Adapt software,
diesel, exhaust EA189 action 23XX” to
perform this repair.
Select “Complete/Continue” after the
control module adaptation, action 23XX note
appears.

NOTE
Using Bluetooth for this action is PROHIBITED!
Damage caused to electronic components (e.g. ECM,
TCM, etc.) during the SVM flash process is not covered.

Enter the corrective action code (SVM code) as
listed below.

SVM code

4067

Select “Accept” .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 14 of 22

Select “Complete/Continue” to begin the
software update process.

Observe flash process and follow any on-screen
prompts to complete the test plan.

NOTE

It is IMPERATIVE that ALL of the ignition
cycle on/off delay requests are fulfilled in their
entirety during this flash process .

Failing to wait for the ignition on/off timing
cycle to complete (progress bar and
countdown timer ) before cycling
the ignition on/off MAY damage a control
module.

Damage to control modules as a result of
failing to wait the specified time displayed by
the progress bar and countdown timer
are NOT covered under this action.

When the SVM update is complete a confirmation
message is displayed .

Select “Complete/Continue” .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 15 of 22

Switch
the
ignition
off,
“Complete/Continue” .

The green check mark indicates the test plan was
successfully carried out.

then

select

NOTE
In the event of a Flash Malfunction!
In the event of a flash error or malfunction, STOP. DO
NOT exit the scan tool, attempt the flash again, or
continue further in the test plan. Create a VTA ticket and
allow the VWeBay logo Technicians Helpline to provide direction
with flash failures.

At the end of the diagnostic session, Select “Send”
and follow the prompt for sending the log
on-line.
NOTE

RISK of Non-payment!
Diagnosis logs must be sent on-line after the flash
process to be considered for reimbursement.
TIP
Technicians may find it helpful to also store the log on
a USB stick for back-up.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 16 of 22

TIP
When exiting GFF, it is important to select “No”
.

Proceed to Section F

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 17 of 22

Section F – Supplemental Vehicle Emissions Control Information Label
Install Supplemental Vehicle Emissions Control
Information Label

TIP

The surface where the label is to be installed
must be clean, dry, and free from oil residue
prior to installing the label.

Label must NOT cover any existing label(s).

Label must be installed in location shown.

Photo documentation of label installed is
required.

Open the hood.

Clean the surface where the label is to be
installed .

Install the Supplemental Vehicle Emissions
Control Information (VECI) label according to the
chart below on the underside of the hood or onto
the core support. The Supplemental Vehicle
Emissions Control Information (VECI) label and
TDI Recall Proof of Completion label should be
placed next to each other so that a single
photograph can capture both labels.
Model Year
MY 2015
MY 2016

Part number
059 010 533 BF
059 010 533 BG

NOTE
DO NOT Cover ANY existing labels!

Proceed to Section G
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 18 of 22

Section G – TDI Emissions Modification – Proof of Completion Label

Install TDI Emissions Modification Proof of
Completion label
TIP

The surface where the label is to be installed
must be clean, dry, and free from oil residue
prior to installing the label.

Label must NOT cover any existing label(s).

Photo documentation of label installed is
required.

Clean the surface where the Vehicle Emission
Control Information Label where the TDI Recall
Proof of Completion label is to be installed.

Fill out completely the Recall Code, Dealer Code,
and Repair Date.

Affix the TDI Recall Proof of Completion label and
verify that the correct part number is being
installed according to chart below onto the
underside of the hood or onto the core support.
The TDI Recall Proof of Completion label and
Supplemental Vehicle Emissions Control
Information (VECI) label should be placed next to
each other so that a single photograph can
capture both labels.
Vehicle

Label part number

MY 2015 - 2016

7P0 010 023 A

NOTE
DO NOT Cover ANY existing labels!

Apply clear overlay (provided)

Close the hood

Proceed to Section H

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 19 of 22

Section H – Service Modification Documentation Requirements
Job Roles Summary:

Service Consultant – Initiates validation tool.

Service Technician –
modification requirements.

Manager – Validates the modification was properly
completed.

Dealer Representative/Cashier – Prints receipt,
fuel economy label and delivers to customer.

Warranty Administrator – Enters claim into the
SAGA system.

Completes

service

TIP
To access the interactive forms go to the TDI Settlement
Program microsite on vwhub.com. Then Select the “TDI
IN-FORM” Button from the lower left side of the microsite
navigation.

Enter the “TDI IN-FORM” tool

Enter the VIN for the vehicle that requires
documentation.
TIP

The VIN can be manually typed in or using an iPad or
iPhone running i0S 9+, the camera can be used to scan
the VIN Barcode.
Please note ambient lighting, camera quality, etc. may
impact the effectiveness of the VIN scanning feature.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 20 of 22

TIP
After the VIN has been entered, the system will
automatically validate that it is a TDI VIN. This will be
indicated by a green check mark that will appear next to
the VIN.

Validate the VIN is correct for the vehicle, then click
the “Submit” button .

Select “Service Modification Documentation Form”
.

Follow the on-screen prompts completely.

NOTE
RISK of Non-payment!
Not using the IN-FORM tool to document and validate
the modification will stop the processing of payment for
your dealership even if the modification has been
completed.
TIP
Upon completion of the Service Modification
Documentation Form, the Manager must validate the
repair in the IN-FORM tool.

All Work Complete
Proceed to Section I for California Only

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 21 of 22

Section I – California Only Requirements
CALIFORNIA ONLY Requirements for Emissions Campaigns Having Customer Notification
The California Air Resources Board and the Department of Motor Vehicles (DMV) require emissions-related
campaigns to be completed prior to vehicle registration renewal. When campaign work is done you must provide
the owner with a signed “Vehicle Emission Recall – Proof of Correction” certificate (RC EMIS_CAL VWeBay logo).
Certificates can be ordered at no cost online via the Compliance Label Ordering portal at www.vwhub.com.
TIP
Ensure owners are aware of the importance of retaining the completed certificate for their records. It should be
mailed to the California DMV only upon request.

Appendix A – Warnings and Safety Precautions
WARNING

Danger of eye injury, wear protective eyewear.

WARNING
Note the following when working on the whole exhaust system:

Wear gloves (for example rubber gloves, not cloth gloves) and protective eyewear to prevent any harmful
contact with the skin and eyes - risk of injury.

WARNING
The reducing agent can cause skin irritation.

To prevent large amounts of reducing agent from leaking out when opening the metering line, wait for the
recirculation process to be completed.

Avoid contact with skin and eyes! Wear protective gloves!

If reducing agent should get on your skin, wash it off immediately with soap and water.

If reducing agent gets in your eye, rinse the eye for several minutes with water.

Never inhale or swallow the reducing agent!

Should you swallow any reducing agent, rinse your mouth, drink plenty of water and contact a doctor
immediately.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized VolkswageneBay logo dealer. 2017 VolkswageneBay logo Group of America, Inc. All Rights Reserved.
November 2017

23V7 Page 22 of 22

12

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TSB/Document ID: Emissions Recall

Replacement Service Bulletin Number:

MFR Communication Date: 2017-11-06

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

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