IK1201218 ­ 2010 V­8 Internal Coolant Leak Diagnostics

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CANADA, UNITED STATES, MEXICO Document ID: IK1201218

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10/3/2014

Current Language: English

Last Modified: 10/10/2014

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Title : 2010 V-8 Internal Coolant Leak Diagnostics
Applies To : 2010 V-8 Engines

CHANGE LOG

Please refer to the change log text box below for recent changes to this article:
10/6/2014 - Initial Article Release
10/7/2014 - Updated Coding




DESCRIPTION
This document will guide the technician through internal coolant loss diagnostics for the 2010 V-8 engine.

SYMPTOM(s)
Diagnostic Trouble Code(s) & Dashboard Indicator Light(s):
DTC/Light

Description

SPN 111 FMI 1

ECL below Warning / Critical Level

SPN 110 FMI 0

Engine Coolant System above Critical Temperature

SPN 110 FMI 15

Engine Coolant System above Warning Temperature

SPN 110 FMI 16

Engine Coolant System Above OBD Maximum Temperature

SPN 110 FMI 17

Engine Coolant System below OBD monitoring temperature

SPN 110 FMI 18

Engine Coolant System below closed loop minimum temperature

Customer Observations or Concerns:
- Coolant loss
- Coolant consumption
­ Coolant in the oil
- Engine over-heat

SPECIAL TOOL(s) / SOFTWARE
Tool Description
Radiator Pressure Test Kit

Tool Number
ZTSE2384

Comments

Instructions

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IK1201218 ­ 2010 V-8 Internal Coolant Leak Diagnostics

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Tools Resource Center

SERVICE PARTS INFORMATION
Kit Description
long-block engine

Part Number
5010797R91

Quantity Required
1

DIAGNOSTIC STEP(s)
Step

1

Action

Decision

Initial checks

Yes. Proceed to step 2

Obtain vehicle health report using EZ Tech or Pocketmaxx
Has vehicle health report been obtained and uploaded?

Step

2

Step

Action

Decision

Contamination verification

Yes. Proceed to step 3

Remove the engine oil pan drain plug, and drain into a clean pan.
Is coolant visually present in the engine oil?

No. Follow Coolant System symptom
section of the 2010 MaxxForce® 7 Engine
Diagnostic Manual.

Action

Decision

Leak inspection

Yes. Proceed to step 4.

Remove the engine oil pan per instruction is the Engine Service Manual 0000002383
3

Using tool ZTSE2384 - Radiator Pressure Test Kit pressurize cooling system per
procedure listed in 2010 MaxxForce® 7 Engine Diagnostic Manual and inspect for leaks
No. Retest for original complaint.
between cylinders 5 & 7.
Is there a coolant leak present between cylinders 5 & 7?

Step

4

Action

Decision

Warranty & technical support documentation

Yes. Proceed to step 5.

Obtain multiple clear photos of the leak found.

No. Retake images then proceed to step
5.

Is the issue clearly visible in the images captured?

Step Action
Engine iApproval Process
5
Open an engine replacement iApproval using the Service Portal be sure to include the following information:
1.
2.
3.
4.
5.

Fill out a detailed description of the issue.
List any active & inactive DTCs
Attach images of the leak.
Obtain & attach engine parameter file (How to obtain file)
Note any other details observed (over-heat, over-speed etc.)

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Decision
Yes.
Follow as
directed
by
Technical
Services.
No. Obtain
any data
not yet
acquired.

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IK1201218 ­ 2010 V­8 Internal Coolant Leak Diagnostics

Page 3 of 4

Has all listed information been provided?

REPAIR STEP(s)
See Engine Service Manual 0000002383

WARRANTY INFORMATION
Warranty Claim Coding:
Group:

12000 - Engine

Noun:

051 - Crankcase

Standard Repair Time(s):

R&R Engine

Hours

Code

Model

9.2

E12-1051X

8.2

GY12-1051J

8.4

GY12-1051X

8.2

J12-1051J

8.2

K12-1051J

9.2

KL12-1051X

8.4

TG12-1051X

8.4

TS12-1051X

9.2

V12-1051X

8.2

Z12-1051J

HC Bus

CE / BE

CE / BE

4100

4300 M7

4300,4400

A/E Bus

TerraStar

AC Bus

3200

Engine

Qualifier 1
With 2010
Emission
Engines

|MAXXFORCE 7|

|MAXXFORCE 7|

Qualifier 2

Automatic
Transmission

|MAXXFORCE 7|

2010 Emissions
Level

|MAXXFORCE 7|

Automatic
Transmission

|MAXXFORCE 7|

Automatic
Transmission

|MAXXFORCE 7|

2010 Emissions
Level

|MAXXFORCE 7|

2010 Emissions
Level

|MAXXFORCE 7|

2010 Emissions
Level
With 2010
Emission
Engines

|MAXXFORCE 7|

|MAXXFORCE 7|

Automatic
Transmission

Add-on If Required

Hours

Code

Model

Engine

Qualifier 1

N/A

N/A

N/A

N/A

A12-2000-3
0.5

0.5

With Air Brakes (Includes: R&R air
compressor)

All Models

A12-3040-3
PTO, Remove & Reinstall

Models, ALL

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IK1201218 ­ 2010 V­8 Internal Coolant Leak Diagnostics

1.0

N/A

A12-3040-4
PTO (8 Bolt Bottom Mounted),
Remove & Reinstall

0.3

0.3

0.3

CE / BE

J12-1051J-1
With Air Conditioning

4100

K12-1051J-1
With Air Conditioning

N/A

Models, ALL

GY12-1051J-1
With Air Conditioning

Page 4 of 4

4300 M7

Engine Assembly,
Remove and Reinstall
Add On

|MAXXFORCE 7|

Engine Assembly,
Remove and Reinstall
Add On

|MAXXFORCE 7|

Engine Assembly,
Remove and Reinstall
Add On

|MAXXFORCE 7|

Claim SRT Example:

N/A
Claim Comment Suggestion:
N/A
Special Requirement(s):
N/A

OTHER RESOURCES
Master Service Information Site

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