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NHTSA ID Number: 10130955

Manufacturer Communication Number: IK1200704

TSB/Document Date: 2018-04-02


Summary

Engine flushing procedure due to lubrication system contamination


IK1200704 - ENGINE FLUSHING PROCEDURE

Page 1 of 2

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AUSTRALIA, BRAZIL, CANADA,
COLOMBIA, UNITED STATES, MEXICO,
PUERTO RICO, SOUTH AFRICA

Document
IK1200704
ID:

Availability:

ISIS, Bus ISIS, FleetISIS

Revision:

1

Major
System:

ENGINES

Created:

1/9/2012

Current
Language:

English

Last
Modified:

10/16/2014

Other
Languages:

NONE

Author:

Aaron
Mimbs

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1475
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Title : ENGINE FLUSHING PROCEDURE
Applies To : ALL V8 AND V6 ENGINES IN NEED OF CLEANING DUE TO LUBRICATION SYSTEM
CONTAMINATION

CHANGE LOG
Please refer to the change log text box below for recent changes to this article:
10/16/2014 - Article was re­published due to requests in Case Files.


DESCRIPTION
If you are working on an engine that is full of oil sludge, the best way to clean it would be the following. Most engine oil sludge
is caused by a lack of maintenance by the customer and this should be considered a non warranty procedure. Contact tech
services and open a case file so that the oil change records can be reviewed. If unit is out of warranty preceded to the
procedure. The customer MUST be reminded about proper service intervals.

SYMPTOMS
• Poor maintenance leads to sludge building up in the engine and damaging vital components such as the turbocharger.

Evidence of sludge can be found in most areas of the engine such as under the valve covers, in turbocharger oil ports, the
pedestal, the valley of the engine, in the oil pan, etc.

CLEANING PROCEDURE
1. Drain the oil out and install a new oil filter

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IK1200704 - ENGINE FLUSHING PROCEDURE

2.
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Fill the crankcase half way with Diesel or Kerosene
Finish filling with brand new oil
Start the unit and let it idle up to operating temperature
Set to 1200RPM for 10 minutes
Shut down engine and immediately drain oil and remove the oil filter
Re-inspect for sludge (Note: This procedure may need to be run more than once depending on the severity of sludge build
up)
Feedback Information

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Comments

Created Date

DYYRWU1

WOW ! Very old school. My Grandfather used this. He was an aircraft engine mechanic in WW1. Worked on cars and trucks all
his life.

1/23/2012 7:42:02
PM

DY08955

Can this procedure be used on I6 engines?

1/24/2012 5:34:30
AM

Copyright © 2014 NavistareBay logo, Inc.

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TSB/Document ID: IK1200704

Replacement Service Bulletin Number:

MFR Communication Date: 2014-10-16

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: ENGINE AND ENGINE COOLING

MFR Component System:

MFR Component Subsystem:


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