IK1201364 Service Bulletin/Repair Instructions

IK1201364 - Installing and Servicing the Front Sump Stainless Steel Oil Pan on N13 Engi... Page 1 of 7
Countries:
CANADA, UNITED STATES Document ID: IK1201364
Availability:
ISIS, IsSIR
Revision:
1
Major System:
ENGINES
Created:
3/30/2017
Current Language: English
Last Modified: 9/22/2017
Other Languages: NONE
Author:
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Greg Scheff
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Title : Installing and Servicing the Front Sump Stainless Steel Oil Pan on N13 Engines

Applies To : N13 Engines
CHANGE LOG

Please refer to the change log text box below for recent changes to this article:

09/22/2017 - Updated Part Number for Pan Installation Kit from 2517639C91 to 2517660C91

04/17/2017 - Initial Article Release



DESCRIPTION

This document will guide the user through the installation of the Stainless Steel FRONT sump oil pan used on the N13 engine.
STAINLESS STEEL FRONT SUMP OIL PAN IDENTIFICATION
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IK1201364 - Installing and Servicing the Front Sump Stainless Steel Oil Pan on N13 Engi... Page 2 of 7
SERVICE PARTS INFORMATION
Description
Kit, Stainless Steel Oil Pan (Front

Sump)
Part Number
2517660C91
Quantity
Notes
1
Includes Stainless Mounting Hardware and Gasket Used For a New Installation.
1
Replaces the Navistar 3012736C92 Front Sump Oil

Pan.
N13 Stainless Steel Front Sump Oil

Pan
7099569C91
Stainless Steel Oil Pan Gasket*
7099256C1
1
Bolt, M8 X 20mm Stainless Steel*
7099168C1
18
Bolt, M8 X 40mm Stainless Steel*
7099566C1
6
Spacer*
7099567C1
6
L Bracket, Tube Cooling*
3018577C2
5
Extension Clip with Stud*
3814208C2
1
Stainless Oil Pan Drain

Plug (7/8­14)
7098599C1
1
Included with the oil pan
Stainless Heater Port Plug (M27x2)
7099565C1
1
Included with the oil pan
Items with an asterisk (*) are included in the kit.
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OIL PAN MOUNTING HARDWARE LOCATION IDENTIFICATION
Figure #1: Stainless Front Sump Pan - Left Side View
Figure #2: Stainless Front Sump Pan - Right Side View
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REPAIR STEP(s)
1. Bring vehicle into shop and park on a flat surface

2. Shift transmission into park or neutral, set parking brake, and install wheel chocks.
To prevent personal injury or death, make sure the engine has cooled before draining

the oil and removing components.
REMOVAL PROCEDURE:
3. Drain the engine oil into a suitable container, and remove the oil pan per the standard procedure outlined in the Service

Manual.

NOTE: The original bolts and clamps will NOT be used for installation of the new pan.

4. Clean the oil pan mating surface on the cylinder block making sure it is dry and free of any debris.

5. Clean the new oil pan mating surface (Figure #3) making sure it is also dry and free of debris.
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Figure #3: Stainless Front Sump Oil Pan
INSTALLATION PROCEDURE:

6. Place the new gasket (Figure #4) on the oil pan, and install the oil pan to the block. NOTE: The gasket is intended to be used

dry, sealant is not required.
Figure #4: Stainless Oil Pan Gasket

7. If clearance allows, it may help to use a couple long M8 guide studs to aid in guiding the pan against the block without

damaging the gasket. Install the four corner bolts by hand to hold the pan in place while starting the other bolts.

8. Using the new stainless bolts (Figure #5), begin threading the new bolts in by hand. PLEASE NOTE: The new oil pan bolts

are one time use only.
Figure #5: New Stainless Pan Bolts

NOTE: When tightening the mounting bolts, resistance may occur

when threads are engaged in the thread lock section of the bolt.

Continue to tighten until the bolt heads are flush with the oil pan

flange.

9. Certain locations will require a spacer be used between the L bracket hangers and the oil pan flange.

10. Install the spacers at locations 5,6,7,8, and 10 (See Figure #6).
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11. Location 6 only, will get the L bracket, spacer, and stud (3814208C2).

12. Using a 1/4" torque wrench, apply an initial torque in sequence (Figure #6) of 10 Nm (7 ft-lbs).

13. Apply a second torque in sequence (Figure #6) of 22 Nm (16 ft­lbs).

14. Apply the final torque in sequence (Figure #6) once more to 22 Nm (16 ft-lbs).
Figure #6: Tightening Sequence
15. On a new oil pan installation the oil drain plug (Figure #7 Item 1), and heater port plug (Figure #7 item 2), will already be

installed in the pan.

16. For installation of a NEW plug, apply a light amount of Loctite LB 771 Nickel Anti-Seize to the threads of the plug.

Install the plug (Figure #7) and tighten each one by hand to the specifications below.

17. For installation of the plugs (Figure #7) during routine maintenance and the plug is being reused, apply a light coat of oil on

the threads and tighten by hand to the specifications below.

• Oil Drain Port Plug - 64 Nm (47 ft-lbs.).

• Heater Port Plug - 68 Nm (50 ft-lbs.).
Figure #7: Oil Pan Plugs

Item 1: Oil Drain Port Plug

Item 2: Oil Pan Heater Port Plug
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The oil drain and heater port plugs are NOT the same

thread size. To prevent galling of the threads, use hand

tools only to tighten the plugs.
18. If equipped with an optional oil pan heater (3526823C1), install the heater using the guidelines below:

• New heater Installation - Lubricate the threads with a light coat of Loctite LB 771 Nickel Anti-Seize.

• Reusing an existing heater - Lubricate the threads with a light coat of oil.

• Thread the heater into the port, and torque to 75 +/- 7 Nm (55 +/- 5.5 ft-lbs.).
19. Fill the crankcase to the full mark on the dipstick using the recommended oil per the Operation and Maintenance Manual.
20. Run the engine and check for any leaks.
REMOVAL OF THE STAINLESS OIL PAN:

If the oil pan needs to be removed, it is recommended to run a M8x1.25 tap carefully BY HAND in the 22 holes in the bottom of

the block to remove any residual Loctite from the threads. This will insure proper bolt torque during assembly.
Warranty Claim Coding:

Refer to the Warranty Coding Manual for Group and Noun Codes.
Standard Repair Time(s):

Refer to the SRT Manual for Repair Times
OTHER RESOURCES

Master Service Information Site
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Copyright © 2017 Navistar, Inc.
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