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NHTSA ID Number: 10130412

Manufacturer Communication Number: 15-049R-REV

TSB/Document Date: 2018-03-13


Summary

15-049R_REV_Detroit_One_Box_ATD_Failure_Modes


Daimler TruckseBay logo North America LLC




For questions, comments, or to submit an
inquiry, go to:
DDCSN.com > Warranty > Warranty Applications
> Inquiries > Submit an Inquiry

WARRANTY DEPARTMENT
13400 Outer Drive West
Detroit, MI 48239-4001

Please distribute to:
Dealer Principal, Warranty Manager, Service Manager, Parts Manager, Sales Manager
 Thomas Built Bus Dealers
 Sales Terms (DTR)
FreightlinereBay logo Dealers
Western StareBay logo Dealers
 Direct Warranty Customers
 Used Product (DTR)
Sterling Dealers
 Export
 Travel Centers of America/Petro:Lube
FCCC Dealers
 DDC Distributors

IMPORTANT WARRANTY INFORMATION
REF 15-049R
Effective
Release

12/14/2015
12/14/2015 (revised 12/23/2015)

SUBJECT

Revised: Detroit One Box After Treatment Device Failure Modes

 ATD
Resource

Product familiarity is the foundation of understanding repairs and submitting claims. To that end, as
part of the ongoing effort with the Joint Application Development (JAD) committee to ease the claim
filing process, please refer to the table below for common One Box After Treatment Device (ATD)
failure modes and requirements for filing associated claims.

 Required
Claim
Information

For claims regarding a failure mode and/or cause described in the table on page 2, please provide the
following supporting information in the claim narrative that is filed via Detroit’s Warranty System:
• Power Service Literature (PSL) diagnostics for the active fault codes
o Include results/readings/values of each troubleshooting step
• Whether diagnostics led the tech to perform the ATD Checklist (Section 13.1 of the PSL)
o Include results/readings/values of each troubleshooting step
• Data from the DDEC Report
o See the table on page 2 for data requirements
Note: Do not attach the DDEC Report.

 DDEC
Report
Checklist

Technicians should use the DDEC Report Checklist to record the data required for the warranty claim
narrative. It is not necessary to attach the DDEC Report Checklist to the claim; record checklist
values in the claim narrative. The DDEC Report Checklist is available via:
• DDCSN > Warranty > Forms
• DDCSN > Literature > PSL > DD Platform > EPA07/10/GHG14 Electronics and
Troubleshooting Manual > Section 13 Symptom Diagnosis – ATD Checklist
A sample DDEC Report Checklist is available on pages 3-4 of this letter.

IMPORTANT WARRANTY INFORMATION LETTER
Verify latest version online: Warranty Operation Letters are available at DDCSN.com > Literature > Service Letters/Bulletins > Warranty Operations
DISCLAIMER: The information contained in this letter supersedes and supplements any related policies and procedures in the Warranty Manual and/or
previously released letters. Failure to read or distribute this letter will not exempt addressees from compliance with the information contained herein.
Warranty Operation Letter
Copyright © Daimler TruckseBay logo North America LLC. All rights reserved.
REF # 15-049R
1 of 4
Daimler TruckseBay logo North America LLC is a Daimler company.
Revised: 12/22/15

Daimler TruckseBay logo North America LLC

 Failure
Modes/
Possible
Causes

Common One Box ATD
Complaint/Symptom

For questions, comments, or to submit an
inquiry, go to:
DDCSN.com > Warranty > Warranty Applications
> Inquiries > Submit an Inquiry

Cause of
Failure
Internal failure

Plugged One Box
ATD

Noisy One Box ATD

Internal failure,
PSL diagnostic
per code

Failed SCR of the One
Box, Low NOX
Conversion Codes

Upstream failure
over-temped the
One Box ATD

o EPA10: 3251/2,
3556/18
o GHG14: 102/18,
3251/0, 3556/18

Data Required for Claims
• Provide PSL, Symptom Diagnostics results: Noisy One

Box ATD > Section 23.1
o Steps 8-1 and 9-3 leads to an internal One Box failure
• Provide PSL Symptom Diagnostics results: Noisy One
Box ATD > Section 23.1
o Steps 9-1 and 9-2 leads to a plugged One Box
• Provide the PSL ATD Checklist > Section 13.1
o Checks for upstream failures
• From the DDEC report
o Trip distance/trip duration
o Idle percentage
o Percentage of operation between 0-9 mph (Vehicle
Speed Histogram)
o Percentage of operation between 0-19% load (Engine
Load Histogram)
o Percentage of operation between 0-999 rpms
o Percentage of operation over 1,800 rpms (Engine
Speed Histogram)

• Provide fault codes
• Provide the PSL diagnostic results

o Example: If PSL diagnostics leads to Step 23-1 of fault
codes (e.g., EPA10–4364/1, EPA10/GHG14–4364/18),
indicates an internal One Box failure

• Provide fault codes
• Provide the PSL diagnostic results
o Example: If PSL diagnostics leads to Step 22-2 of fault
• Provide the ATD Checklist
• From the DDEC report

o EPA10/GHG14:
4364/1, 4364/18
o Can also be combined
with 3364/2,
3246/0, 3246/15,
3250/0, 3250/15,
4363/0

• Applicable Fault Codes:

13400 Outer Drive West
Detroit, MI 48239-4001

codes (e.g., EPA10–4364/1, EPA10/GHG14–4364/18),
indicates an over-temp from upstream failure

• Applicable Fault Codes:

Plugged ATD per
Malfunction Indicator
Lamp (MIL), Fault Codes,
and De-rate.

WARRANTY DEPARTMENT

o Trip distance/trip duration
o Idle percentage
o Percentage of operation between 0-9 mph (Vehicle
Speed Histogram)
o Percentage of operation between 0-19% load (Engine
Load Histogram)
o Percentage of operation between 0-999 rpms
o Percentage of operation over 1,800 rpms (Engine
Speed Histogram)
• Search warranty history for previous upstream failure
causing the over-temp (e.g., over-fueling injector
claim/internal EGR cooler failure)
Internal plugging
of the One Box
ATD, values
greater than:

• EPA10: 10KPa
(1.45 psi)

• GHG14: 6KPa
(.89 psi)

• GHG14 DD15AT
only: 7 KPa
(1.01 psi)




Provide fault codes
Provide the PSL diagnostic results
Provide the ATD Checklist
From the DDEC report
o Trip distance/trip duration
o Idle percentage
o Percentage of operation between 0-9 mph (Vehicle
Speed Histogram)
o Percentage of operation between 0-19% load (Engine
Load Histogram)
o Percentage of operation between 0-999 rpms
o Percentage of operation over 1,800 rpms (Engine
Speed Histogram)

IMPORTANT WARRANTY INFORMATION LETTER
Verify latest version online: Warranty Operation Letters are available at DDCSN.com > Literature > Service Letters/Bulletins > Warranty Operations
DISCLAIMER: The information contained in this letter supersedes and supplements any related policies and procedures in the Warranty Manual and/or
previously released letters. Failure to read or distribute this letter will not exempt addressees from compliance with the information contained herein.
Warranty Operation Letter
Copyright © Daimler TruckseBay logo North America LLC. All rights reserved.
REF # 15-049R
2 of 4
Daimler TruckseBay logo North America LLC is a Daimler company.
Revised: 12/22/15

EPA07/10/GHG14 DD Platform Electronics and Troubleshooting Manual

13.2
1.
2.
3.
4.
5.
6.

DDEC Report Checklist
Trip distance/Trip duration ____________________________.
Idle percentage ____________________________.
The percentage of operation between 0-9 mph (Vehicle Speed Histogram) ____________________________.
The percentage of operation between 0-19% load (Engine Load Histogram) ____________________________.
The percentage of operation between 0-999 rpms ____________________________.
The percentage of operation over 1,800 rpms (Engine Speed Histogram) ____________________________.
Screen print examples of DDEC report histograms attached below:

Figure 70. From DDEC report: Select "View", then "Speed/RPM"

All information subject to change without notice.

DDC-SVC-MAN-0084

Copyright © 2016 DETROIT DIESEL CORPORATION

279

13 Symptom Diagnosis - ATD Checklist

Figure 71. From DDEC report: Select "View", then "Engine Load/RPM"

280

All information subject to change without notice.

Copyright © 2016 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0084

1

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TSB/Document ID: 15-049R-REV

Replacement Service Bulletin Number:

MFR Communication Date: 2015-12-14

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

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