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NHTSA ID Number: 10130407

Manufacturer Communication Number: 1207-15

TSB/Document Date: 2018-03-13


Summary

1207-15 Updated procedures with adding EPA10 to the GHG14 title


b. No; release vehicle.

28

All information subject to change without notice.

Copyright © 2016 DETROIT DIESEL CORPORATION 12 07-15

12 07-15

7

SPN 656/FMI 6 - EPA10 - GHG14

Injector Cylinder #6 Needle Control Valve Shorted Circuit
Table 26.
SPN 656/FMI 6
Description

Injector Cylinder #6 Needle Control Valve Shorted Circuit

Monitored Parameter

Injector Cylinder #6 Needle Control Valve

Typical Enabling Conditions

Engine rpm = idle or higher

Monitor Sequence

None

Execution Frequency

Continuous when enabling conditions met

Typical Duration

Two Seconds

Dash Lamps

MIL, CEL

Engine Reaction

Derate 25%

Verification

Engine Idle (one minute)

Check as follows:
NOTE: Submit completed diagnostics with warranty claim.
NOTE: Injector chart PDF available on DDCSN/SUPPORT/SPECIALIZED SERVICE.
1. Check for multiple codes. Using DiagnosticLink ®, retain log file of active fault and clear codes (code active for one
key cycle).
All information subject to change without notice.

12 07-15

Copyright © 2016 DETROIT DIESEL CORPORATION

29

7 SPN 656/FMI 6 - EPA10 - GHG14

2.

3.
4.
5.
6.

a. If SPN fault code 168 or 723/FMI any is present, service those faults first.
b. If SPN fault code 168 or 723/FMI any is NOT present, Go to step 2.
Check the warranty claim history. Check with driver. Is this the first occurrence of this fault within the last 30 days?
a. Yes; Go to step 3.
b. No; complete diagnostics, retain a log file of active fault and the measured resistance values recorded in this
procedure and contact the Customer Support Center at 800-445-1980.
Start and warm the engine until the coolant temperature is above 71°C (160°F).
Turn the engine OFF.
Disconnect the rear fuel injector harness 14-pin connector.
Inspect the rear fuel injector harness 14-pin injector connectors for bent or spread pins; inspect the connector seal for
damage (signs of water or oil intrusion).
a. If water or oil intrusion, bent or spread pins are found, repair as necessary.
b. If the connector shows no signs of damage, Go to step 7.

NOTE: DO NOT touch the metal ohmmeter leads with your hands when the measurements are made.
7. Using the appropriate chart below, measure and record the resistance values between the corresponding pins on the
valve cover side of the rear fuel injector harness listed below. Are the resistances within range?
Table 27.
Rear Fuel Injector Harness 14-Pin Connector Resistance Chart (Valve Cover Side)

Injector #4
Needle

Pins 1 and 2

Pins 1 and 8

Pin 2 and
ground

Pin 8 and
ground

1.3 to 2.5Ω*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Injector #5
Needle

Pins 1 and 3

Pins 1 and 9

1.3 to 2.5Ω*

Greater than
100kΩ*

Greater than
100kΩ*

Injector #6
Needle


Pin 3 and
ground


Pin 9 and
ground
Greater than
100kΩ*

Pins 1 and 4

Pins 1 and 12

Pin 4 and
ground

Pin 12 and
ground

1.3 to 2.5Ω*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

* = acceptable resistance

30

All information subject to change without notice.

Copyright © 2016 DETROIT DIESEL CORPORATION 12 07-15

12 07-15

Table 28.
Rear Fuel Injector Harness 14-Pin Connector Resistance Chart (Using J-48671-10 Injector Breakout Box)
Note: Ensure J-48671-10 ground strap is connected to cylinder head.

Injector #4
Needle

Pins 3 and 4

Pins 2 and 3

Pin 2 and ground

Pin 3 and
ground

1.3 to 2.5Ω*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Ω

Injector #5
Needle

Ω

Ω

Pins 3 and 4

Pins 2 and 3

Pin 2 and ground

Pin 3 and
ground

1.3 to 2.5Ω*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Ω

Injector #6
Needle

Ω

Ω

Ω

Ω

Pins 3 and 4

Pins 2 and 3

Pin 2 and ground

Pin 3 and
ground

1.3 to 2.5Ω*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Ω

Ω

Ω

Ω

* = acceptable resistance

a. Yes; Go to step 11.
b. No; Go to step 8.
8. Remove the rocker cover. Refer to section "Removal of the Rocker Cover".
9. Remove the rear fuel injector harness from the engine.
Refer to section "Removal of the Two-Piece Fuel Injector Wiring Harness - Three-Filter System".
Refer to section "Removal of the Two-Piece Fuel Injector Wiring Harness - Two-Filter System".
NOTE: DO NOT touch the metal ohmmeter leads with your hands when the measurements are made.
10. Using the chart below, measure and record the resistance values between the injector pins listed below. Are the
resistances within range?

All information subject to change without notice.

12 07-15

Copyright © 2016 DETROIT DIESEL CORPORATION

31

7 SPN 656/FMI 6 - EPA10 - GHG14

Table 29.
Injector Needle Resistance Chart (Injector Harness must be removed from engine)

Injector #4
Needle

Pins 3 and 4

Pins 2 and 3

Pin 2 and ground

Pin 3 and
ground

2.0Ω or less*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Ω

Injector #5
Needle

Ω

Ω

Pins 2 and 3

Pin 2 and ground

Pin 3 and
ground

2.0Ω or less*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Ω

Injector #6
Needle

Ω

Pins 3 and 4

Ω

Ω

Ω

Pins 3 and 4

Pins 2 and 3

Pin 2 and ground

Pin 3 and
ground

2.0Ω or less*

Greater than
100kΩ*

Greater than
100kΩ*

Greater than
100kΩ*

Ω

Ω

Ω

Ω

* = acceptable resistance

a. Yes; replace the rear fuel injector harness.
Refer to section "Removal of the Two-Piece Fuel Injector Wiring Harness - Three-Filter System".
Refer to section "Removal of the Two-Piece Fuel Injector Wiring Harness - Two-Filter System".
b. No; replace the injector with the out-of-range resistance.
Refer to section "Removal of the Fuel Injector - Three-Filter System".
Refer to section "Removal of the Fuel Injector - Two-Filter System".
11. Disconnect the Motor Control Module (MCM) 120-pin connector.
NOTE: DO NOT touch the metal ohmmeter leads with your hands when the measurements are made.
12. Inspect the MCM 120-pin connector and 120-pin harness connector for signs of corrosion, spread, unseated (pushed
out) or damaged pins, connector seal for damage (signs of water or oil intrusion) or signs of wire damage.

32

All information subject to change without notice.

Copyright © 2016 DETROIT DIESEL CORPORATION 12 07-15

12 07-15

a. If signs of damage are found, repair as necessary. Verify repairs.
b. If no signs of damage, Go to step 13.
NOTE: DO NOT touch the metal ohmmeter leads with your hands when the measurements are made.
13. Using the chart below, measure and record the resistance values between the engine side of the rear valve cover 14-pin
connector and the MCM 120-pin connector. Are the resistances within range?
Table 30.
Engine Harness Injector Circuit Resistance Table
Rear Engine Side Valve
Cover 14-pin connector
#

MCM 120-Pin Harness
Connector

Rear Engine Side Valve
Acceptable Resistance
Acceptable Resistance
Cover 14 pin connector
1Ω or less
1KΩ or greater
#

1

19

Ω

1 and ground

Ω

2

16

Ω

2 and ground

Ω

3

20

Ω

3 and ground

Ω

4

18

Ω

4 and ground

Ω

a. Yes; Go to step 14.
b. No; repair the engine side harness.
NOTE: The use of extension harness J-49120 will ease installation of test MCM.
14. Install a test MCM.
15. Reconnect all connections and start engine. Bring to operating temperature of 71°C (160°F). Road test the vehicle for
30 minutes. Does fault become active?
a. Yes; repeat all steps. If results are the same, retain a log file of active fault and the measured resistance values
recorded in this procedure and contact the Customer Support Center at 800-445-1980 for further instructions.
b. No; Go to step 16.

All information subject to change without notice.

12 07-15

Copyright © 2016 DETROIT DIESEL CORPORATION

33

7 SPN 656/FMI 6 - EPA10 - GHG14
16. Install original MCM. Bring to operating temperature of 71°C (160°F). Road test the vehicle for 30 minutes. Does fault
become active?
a. Yes; retain log file of active fault. Replace the MCM. Refer to section "Removal of the Motor Control Module".
b. No; release vehicle.

34

All information subject to change without notice.

Copyright © 2016 DETROIT DIESEL CORPORATION 12 07-15

123456

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TSB/Document ID: 1207-15

Replacement Service Bulletin Number:

MFR Communication Date: 2015-12-07

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

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