Technical Bulletin
The replacement Denso® compressor will come with the
specified type of PAG oil G 052 300 A2 (Figure 16).
Note:
The compressor comes with a full charge of oil for the
entire refrigerant circuit. However the amount of PAG oil
supplied with the replacement compressor may not be the
exact amount to replenish the refrigerant circuit. Drain
and measure the PAG oil in the replacement compressor
to determine the required amount. If the amount needs to
be adjusted, do so using the correct type of PAG oil
specified in ETKA. Refer to Elsa for the correct oil
capacity for the compressor being installed.

Figure 16: Denso compressor
manufacturer PAG oil G 052 300 A2.

Page 13 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Warranty
Note: All documentation is needed for reimbursement.
 ODIS GFF cooling performance test plan
 RobinAir print out of the recovered refrigerant volume
 RobinAir print out of the flush procedure.
Document and attach all workshop findings of this procedure on the repair order.
All replaced compressors must have the shipping caps re-installed before being returned to the WPRC.

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)

Year(s)

Eng. Code(s)

Trans. Code(s)

VIN Range From

VIN Range To

Golf/GTI

2015-2017

All

All

AU_FM000001

AU_HM009117

Golf
SportWagen

2015-2017

All

All

AU_FM500001

AU_HM506396

SAGA Coding
Claim Type:

Use applicable Claim Type 1)

Service Number:

8734
Parts Manufacturer

Damage
Code
0010

HST

Damage Location
(Depends on Service No.)

--

Use applicable when
indicated in Elsa (L/R)

Golf/GTI, Golf SportWagen

SYP

Repair Procedure A:
Labor Operation 3) : Refrigerant drain and fill

87031700 = 60 TU

Labor Operation 3) : N280 valve remove and install

87371950 = 20 TU

Labor Operation 3) : Noise dampening pan remove
and reinstall

10821902 = 40 TU

-OR-Page 14 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Repair Procedure B: (if A/C compressor is necessary)
Labor Operation 3) : Refrigerant drain and fill

87031700 = 60 TU

Labor Operation 3) : Noise dampening pan remove
and reinstall

10821902 = 40 TU

Labor Operation 3) : N280 valve remove and install
(with debris on filter screen found)

87371950 = 20 TU

Labor Operation 3) : A/C compressor remove and

87341970 = 50 TU (1.8/2.0 TFSI)

reinstall

87341955 = 40 TU (2.0 TDI)

Labor Operation 3) : Expansion valve remove and
reinstall

87701970 = 50 TU (1.8/2.0 TFSI)

Labor Operation 3) : Radiator grill remove and
reinstall

66051900 = 20 TU

Labor Operation 3) : Receiver drier replace (nonModine)

87555550 = 30 TU

Labor Operation 3) : Receiver drier replace (Modine)

87555552 = 40 TU

Labor Operation 3) : Air conditioner clean

87012999 = 140 TU

87701955 = 60 TU (2.0 TDI)

Outside Material: A/C Flush Machine Behr filter, Part $4.25 total per A/C System Flush which
No. BA1783400103
accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)
OR
Outside Material: A/C Flush Machine Bosch filter,
Part No. 17707-6

$17.88 total per A/C System Flush which

Causal Part:

5Q0260839A

accompanies a repair (this amount equals ¼ of the
cost of the A/C flush machine filter)

Diagnostic Time 4)
GFF Time expenditure

01500000 = 55 TU max.

Road Test

01210002 = 10 TU
01210004 = 10 TU

YES
YES

Page 15 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Technical Diagnosis

01320000 = 20 TU max.

YES

Claim Comment: Input “As per Technical Bulletin 2038368” in comment section of Warranty Claim.
1)

Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only

2)

Code per warranty vendor code policy.

3)

Labor Time Units (TUs) are subject to change with ELSA updates.

4)

Documentation required per Warranty Policy Procedures Manual.

Required Parts and Tools
Part Description

Part No:

Quantity

N280 Regulating Valve (Sanden)

5Q0260839A

1

-OR—
(if A/C compressor is necessary)
Oil for refrigerant compressor
(Denso)

G 052300A2

0.2 (Max if required)

Air conditioner compressor
(Denso)

5Q0820803F

1

Seal ring

4D0260749B

1

Seal ring

4E0260749B

1

Seal ring

4E0260749A

1

Seal ring

8E0260749C

1

Drier insert with mounting parts

5Q0298403A

1

Expansion Valve

5Q0820679C

1

5Q0898850A

1

(With Compressor replacement
only)
Set of round seals

Page 16 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
Tool Description

Tool No:
ROB134APF

Robinair® A/C Service Unit
VAS 6337/1A

Air Conditioning Flush Tool
Air Conditioning System Flushing Device Filter

Behr - BAI783400103

Page 17 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
OR
Air Conditioning System Flushing Device Filter

Bosch – 17707-6

VAS 6338/3

Refrigerant Circuit Adapter 3
VAS 6338/12

Refrigerant Circuit Adapter 12

Page 18 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.

Technical Bulletin
VAS 6338/38

Refrigerant Circuit Adapter 38

Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.

Document Control Revision Table
Instance Number

Published Date

Version Number

Reason For Update

2038368/12

11/28/16

V871625

To update final production
VIN.

2038368/1

9/25/14

V871410

Original publication.

Page 19 of 19
© 2016 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.