NHTSA ID Number: 10130103
Manufacturer Communication Number: TSBENG175_R2
TSB/Document Date: 2018-03-13
Summary
TSB - SERVICE ACTION: E-CVVT COVER INSPECTION AND MOTOR PLUG REPLACEMENT (SA305) - This bulletin has been revised to include additional information. This bulletin provides information regarding the inspection and/or replacement of the E-CVVT cover or O-ring and replacement of the motor plug on some 2016-2017MY Optima (JF, JFa), 2016-2017MY Sorento (UMa), and 2017MY Sportage (QL) vehicles, equipped with 2.4L GDI or 2.0T-GDI, which may exhibit a malfunction indicator light (MIL) ON with DTC P001000 and/or oil leakage in the E-CVVT motor plug of applicable vehicles.
Insert the plug onto the SST and
then insert the SST into the ECVVT cover opening.
NOTICE
Do not apply impurities (oil,
cleaners) on the motor plug.
14. Remove the SST and perform final
tightening sequence of the E-CVVT
cover retaining bolts to the specified
torque in the sequence below. Reinstall
the cover plug (H) removed in step 6.
1
2
Tightening torque:
7.2 – 8.7 lb.ft (9.8 – 11.8 N.m)
NOTICE
4
Tighten the retaining bolts in
this sequence: 1 → 3 → 4 → 2
3
15. Reinstall all removed components by
reversing the order of removal.
Start and run the engine to confirm
proper operation, no oil leakage, and
clear any related DTC(s).
NOTICE
A video clip is available to aid technicians in completing this repair. Access the Tech
Videos in the Publication section of KGIS and look under Engine Mechanical System
for “[VID012]2016 Sorento (UMa), Optima (JFa), Sportage (QL) – E-CVVT Cover &
Motor Plug Installer”.
TSB: SA305 (Rev 2) Optima (JF, JFa), Sorento (UMa) Sportage (QL) August 2017
Page 7 of 8
SERVICE ACTION: E-CVVT COVER INSPECTION
AND MOTOR PLUG REPLACEMENT (SA305)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Optima (JF)
Optima (JFa)
Sportage (QL)
Sorento (UMa)
February 2, 2016 through December 20, 2016
September 4, 2015 through March 6, 2017
December 10, 2015 through September 12, 2016
October 29, 2014 through October 11, 2016
REQUIRED TOOL:
Part
Number
Part
SST
A
Figure
B
Remarks
C
A: E-CVVT Plug
Installer
09243 C1000
N/A
B: E-CVVT
Cover Installer
A: E-CVVT Plug
Installer
SST
B: E-CVVT
Cover Installer
09243 C2000
C: Handle
UM040
CH018
Order through
Kia
Chemicals
NOTICE
SST 09243 C1000 or 09243 C2000 can be used for this repair.
REQUIRED PART:
Part Name
Part Number
Motor Plug
24351 2GGA1QQK
E-CVVT Cover
24360 2GGD0QQK
Figure
Remarks
Brown → Black
Center boss height
tolerance changed
Replace only if necessary
24365 2GGA0QQK
-
The new part number 24360 2GGD0QQK was superseded from the old part 24360 2GGB0QQK
TSB: SA305 (Rev 2) Optima (JF, JFa), Sorento (UMa) Sportage (QL) August 2017
Page 8 of 8
SERVICE ACTION: E-CVVT COVER INSPECTION
AND MOTOR PLUG REPLACEMENT (SA305)
SUBJECT:
WARRANTY INFORMATION:
N Code: N99 C Code: C99
Model
Claim
Type
Causal
P/N
Qty.
Repair
Description
(SA305)
Motor Plug
& O-Ring
Replacement
QL
(SA305)
Motor Plug &
E-CVVT Cover
Replacement
JF
V
24351
2GGA0
JFa
UMa
0
Labor
Op Code
Op
Time
170026R0
0.7
M/H
170026R2
(SA305)
Motor Plug
& O-Ring
Replacement
170026R1
(SA305)
Motor Plug &
E-CVVT Cover
Replacement
170026R3
(SA305A)
Motor Plug
& O-Ring
Replacement
170A39R1
(SA305A)
Motor Plug &
E-CVVT Cover
Replacement
170A39R3
(SA305A)
Motor Plug
& O-Ring
Replacement
170A39R0
(SA305A)
Motor Plug &
E-CVVT Cover
Replacement
170A39R2
Replacement
P/N
0.7
M/H
0.8
M/H
0.8
M/H
0.8
M/H
0.8
M/H
0.7
M/H
0.7
M/H
24351
2GGA1QQK
24365
2GGA0QQK
24351
2GGA1QQK
24360
2GGD0QQK
24351
2GGA1QQK
24365
2GGA0QQK
24351
2GGA1QQK
24360
2GGD0QQK
24351
2GGA1QQK
24365
2GGA0QQK
24351
2GGA1QQK
24360
2GGD0QQK
24351
2GGA1QQK
24365
2GGA0QQK
24351
2GGA1QQK
24360
2GGD0QQK
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
The new part number 24360 2GGD0QQK was superseded from the old part 24360 2GGB0QQK
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference SA305 when accessing the WebDCS system.
TSB: SA305 (Rev 2) Optima (JF, JFa), Sorento (UMa) Sportage (QL) August 2017
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TSB/Document ID: TSBENG175_R2
Replacement Service Bulletin Number:
MFR Communication Date: 2018-02-02
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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