NHTSA ID Number: 10128890
Manufacturer Communication Number: A16-101
TSB/Document Date: 2018-02-21
Summary
Service bulletin - The oil control rings may become clogged with carbon deposits. These deposits restrict the ability to scrape and return oil from the cylinder walls to the crankcase, which can result in misfires, engine cylinder damage, engine cylinder head damage, and/or engine oil consumption that may exceed customer expectations.
Service Bulletin
February 03, 2018
16-101
08192 Version 4
Warranty Extension: 2012–13 Insight Oil Consumption Exceeds
Customer Expectations
Supersedes 15-015, dated March 31, 2017, to revise the information highlighted in yellow
Replaces 15-015, 2012–13 Insight Oil Consumption Exceeds Customer Expectations
AFFECTED VEHICLES
Year
Model
2012–13
Insight
Trim
ALL
VIN Range
Check the iN VIN status for eligibility
REVISION SUMMARY
Additional NOTES added under REMOVAL OF PISTONS AND RODS.
BACKGROUND
The oil control rings may become clogged with carbon deposits. These deposits restrict the ability to scrape and return
oil from the cylinder walls to the crankcase, which can result in misfires, engine cylinder damage, engine cylinder head
damage, and/or engine oil consumption that may exceed customer expectations.
To increase customer confidence, American Honda
is extending the warranty on the engine related to engine oil
consumption to 8 years from the original date of purchase with no mileage limit.
The warranty extension does not apply to any vehicle that has ever been declared a total loss or sold for salvage by a
financial institution or insurer, or has a branded or similar title under any state’s law.
CUSTOMER NOTIFICATION
Owners of affected vehicles will be sent a notification of this campaign.
Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.
CORRECTIVE ACTION
If the customer complains of oil consumption, do the oil consumption test. If the test shows excessive consumption, then
disassemble and inspect the engine. In most cases, you will need to replace the pistons, piston pins, rings and spark
plugs.
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools,
equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and
you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this
information applies, contact an authorized Honda automobile dealer.
© 2018 American Honda
Motor Co., Inc. – All Rights Reserved
Page 1 of 28
PARTS INFORMATION
Part Name
Part Number
Quantity
Connecting Rod Bolt (if needed)
13204-PWA-003
8
Cylinder Head Gasket
12251-RB0-004
1
Drain Plug Washer (14 mm)
94109-14000
1
EGR Pipe A Gasket
18716-RB0-G01
1
EGR Pipe B Gasket
18719-RNA-A01
1
Flange Bolt (12 mm x 45 mm)
90174-TM5-000
3
Flange Nut (12 mm)
90213-SAA-000
2
Flexible Exhaust Gasket
18229-TF0-013
1
Head Bolt Washer (9 mm x 155 mm) (if needed)
90008-PWA-003
9
Head Bolt Washer (9 mm x 165mm) (if needed)
90008-RMX-003
1
Intake Manifold Gasket
17105-RBJ-007
4
15400-PLM-A01
1
Oil Pan Gasket
11252-PWA-000
1
91333-PNC-006
1
O-Ring (8.8 mm X 1.9 mm)
91302-GE0-000
1
O-Ring (17.8 mm x 2.4 mm)
11203-PWA-003
1
Oil Strainer Gasket
15221-PZ1-000
1
Sealing Washer (28 mm)
90401-PR4-000
1
12290-RW0-003
8
Piston Kit (contains 4 pistons, 4 pins, and 4 ring packs.)
06131-RBJ-305
1
TWC Gasket
18115-RB0-004
1
REQUIRED MATERIALS
Part Name
Part Number
Quantity
Honda
Bond 4
(one tube will repair 5 vehicles)
08717-1194
1
Full Synthetic Engine Oil
08798-9063
4
Honda
Long-Life Antifreeze/Coolant Type 2
OL999-9011
1
Page 2 of 28
TOOL INFORMATION
Part Name
Tool Number
Quantity
Piston Base
07973-6570500 or
07973-657A500
1
Piston Base Head/Insert
07TGF-001000A
1
Insert Pin
07PAF-0010700 or
07PAF-001A700
1
Piston Base Spring
07973-6570600 or
07973-657A600
1
Pilot Collar OD 18 mm
070AF-PWC0130 or
070AF-PWCA130
1
Insert Adjust
070AF-PWC0120 or
070AF-PWCA120
1
Pilot Pin
070AF-PWC0110 or
070AF-PWCA110
1
73 mm Piston Ring Compressor
SCP1473 (or equivalent)
1
Engine Hanger
AART1256
1
These tools are available through the Honda
Tool and Equipment Program at 888-424-6857. Verify that these tools are
on hand before scheduling the repair.
Page 3 of 28
WARRANTY CLAIM INFORMATION
NOTE: You must do an oil consumption test first. Refer to the job aid Engine Oil Consumption Test. If the oil
consumption test doesn’t indicate excessive engine oil consumption, this warranty extension does not apply, continue
with normal troubleshooting.
Operation
Number
Do the engine oil
consumption test and, if
necessary, replace all 4
pistons, pins, rings and all
8 spark plugs.
1111DV
Do the engine oil
consumption test and, if
necessary, replace all 4
pistons, pins, rings, all 8
spark plugs.
1111DV
A
Add - Replace new cylinder
head.
Do the engine oil
consumption test and, if
necessary, replace the
short block.
1111DW
Do the engine oil
consumption test and, if
necessary, replace the
short block.
1111DW
A
Skill Level:
Description
Add - Replace new cylinder
head
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
8.4 hrs
6C100
KD000
16-101A
13010-RBJ-J00
8.4 hrs
6C100
KD000
16-101B
13010-RBJ-J00
8.6 hrs
6C100
KD000
16-101C
13010-RBJ-J00
8.6 hr
6C100
KD000
16-101D
13010-RBJ-J00
0.5 hr
0.5 hr
Repair Technician
DIAGNOSIS
1. Do an engine oil consumption test. Refer to the job aid Engine Oil Consumption Test.
2. Review the results of the engine oil consumption test.
•
•
Based on the test results, if the engine is consuming an unusually high amount of oil, contact your DPSM for
approval, then go to REPAIR PROCEDURE.
Based on the test results, if the engine is consuming a normal amount of engine oil, the vehicle is OK. Have
the service advisor explain to the customer that the vehicle is OK, and that the consumption of oil is within a
normal range.
NOTE: Have the service advisor remind the customer to check the engine oil level every time the fuel tank is filled.
Modern engines require less frequent oil changes, which may impact the amount of oil used between oil changes.
Page 4 of 28
REPAIR PROCEDURE
NOTE:
•
IMA components are located in this area. The IMA is a high-voltage system. You must be familiar with the IMA
system before working on or around it. Make sure you have read the IMA service precaution before doing repairs
or service.
Before removing the engine/transmission, read the Service Precautions for the IMA System. Refer to the service
information.
To avoid damaging the wiring and terminals, unplug the wiring connectors carefully while holding the connector
portion.
Mark all wiring and hoses to avoid misconnection at reassembly. Also, be sure that they do not contact other wiring
or hoses, or interfere with other parts.
•
•
•
The following electronic service manual procedures have been used in full or in part within this service bulletin.
For more detail on these procedures and torque specifications, refer to the electronic service manual.
-
IMA System Service Precautions
Windshield Wipers & Cowl Removal
Fuel Pressure Relieving
Air Cleaner Assembly Removal
Intake Manifold Removal and Installation
Engine Oil Replacement
Coolant Replacement
Drive Belt Removal/Installation
Warm-Up TWC Removal/Installation
Cam Chain Removal
Cylinder Head Removal
Valve Adjustment
Oil Pan Installation
PCM Idle Learn Procedure
1. Turn the battery module switch OFF.
2. Remove the windshield wipers and cowl cover.
3. Relieve the fuel pressure.
4. Drain the radiator. Drain the coolant from the engine block
by removing the rear drain plug on the backside of the
block.
NOTE: Collect coolant in a clean container for re-use. Reinstall the 28 mm drain bolt using a new washer when
coolant is completely drained.
5. Disconnect the negative cable from the 12-volt battery.
6. Remove the air cleaner assembly.
7. Remove the intake manifold, and leave the throttle body in place.
8. Remove the eight ignition coils.
9. Disconnect the following engine wire harness connectors and wire harness clamps from the cylinder head:
•
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: A16-101
Replacement Service Bulletin Number:
MFR Communication Date: 2018-02-03
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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