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NHTSA ID Number: 10128673

Manufacturer Communication Number: SD-61-4933_US_00

TSB/Document Date: 2018-02-12


Summary

Service Data sheet for the BendixeBay logo? BlindSpotter side object detection system. It is an aid to help professional drivers with vehicle blind-spots, by alerting them to large metallic objects within the range of the radar sensor(s) mounted on the side(s) of the vehicle.


YES
Power OFF. Re-connect the harness at the radar sensor (J2).
Disconnect the harness at the Operator Display Unit (J1).
Measure the voltage between Pins 1 and 2 of the harness connectoreBay logo J1.

ConnectoreBay logo Front

Display

Is the voltage
between 10 and
14 volts?

NO, the voltage
is out-of-range

Repair/replace the harness.
Reconnect all connectors.
Re-run the power-up test.

YES
Power OFF.
Replace the Operator Display Unit.
Re-run the power-up test.
12

Test complete.

3.5 TROUBLESHOOTING WHEN BOTH LEDs REMAIN ON

Both LEDs illuminate
and remain ON.
Power OFF.
Disconnect the harness at the Operator Display Unit (J1).
Measure the resistance between Pin 3 of the display harness
connectoreBay logo (J1) and chassis ground.

Harness

ConnectoreBay logo Front

Display

Is the
resistance greater than
100K Ohms?

NO, the resistance
is out-of-range

Repair/replace the harness.
Re-connect all connectors.
Re-run the power-up test.

YES
Measure
the resistance
between Pin 2 and 3
of the harness connectoreBay logo (J1).

YES, the
resistance is
out‑of‑range

Is the resistance outside
the range 0 to
0.3 Ohms?

Replace the Operator
Display Unit.
Re-connect all connectors.
Re-run the power-up test.

NO
(With power OFF.) Disconnect the harness at the Operator Display Unit (J1).
Power ON. Measure the voltage between Pins 1 and 2 of the harness connectoreBay logo (J1).
Harness
Is the voltage
between 10 and 14 volts?

NO, the voltage
is out-of-range

Replace the radar sensor.
Re-connect all connectors.
Re-run the power-up test.

ConnectoreBay logo Front

Sensor

YES
Replace the Operator Display Unit.
Re-connect all connectors.
Re-run the power-up test.

13

3.6 TROUBLESHOOTING WHEN THE ALERT TONE IS NOT FUNCTIONING
Troubleshooting Section 3.3 indicates that the alert
tone is not functioning (Red LED only during alerts)
Power OFF.
Disconnect the harness at the Operator Display Unit (J1).
Measure the voltage between Pin 4 of the harness connectoreBay logo (J1),
and the turn signal source (for the side being inspected).
Harness
Is the
resistance in the range
0 to 0.3 Ohms?

NO, the resistance
is out-of-range

Re-run the power-up test.

ConnectoreBay logo Front

Display

Repair the wiring harness.
Re-test the detection zone
(Section 3.7).

YES
Is the
resistance between Pins
2 and 4 of the J1 harness connectoreBay logo
in the range 0 to
0.5 Ohms?

NO, the resistance
is out-of-range

Repair the wiring harness.
Re-test the detection zone
(Section 3.7).
Re-run the power-up test.

YES
Power ON. Activate turn signal
(for the side being inspected).

Is the voltage
between Pins 2 and
4 of the J1 harness connectoreBay logo,
between 10 and
14 volts?

NO, the voltage
is out-of-range

Repair the wiring harness.
Re-test the detection zone
(Section 3.7).
Re-run the power-up test.

YES
Power OFF. Re-connect all
connectors. Re-test the detection
zone (Section 3.7).

Is the alert tone
now functioning?
YES
Test complete.
14

NO

Repeat this test to double-check
the results of the test. If a second
test does not find any abnormalities,
replace the Operator Display Unit.

3.7 TROUBLESHOOTING THE DETECTION ZONE

Park the vehicle in an area with no metallic objects within 20 feet of the sensor being inspected.
• Turn the ignition ON and wait for the self-check to complete. See Table 1.
• Activate the turn signal towards the side being examined. Using a sizeable metallic object
[at least one (1) foot by one (1) foot], test the effective Detection Zone for the BendixeBay logo
BlindSpotter®. Note that the alert tone will sound once for each operation of the turn signal.
The technician may find it helpful to have an assistant be ready to cancel and re-apply the turn
signal as the metallic object is moved into the detection zone from the side, front, and back.
• The red LED should remain illuminated while the object is within the detection zone. The zone
should be approximately ten (10) feet from the vehicle directly in line with the sensor, and
approximately six (6.0) feet towards the front (and back) of the vehicle. See Figure 9.

If the zone is not as expected, inspect the mounting location for any obstructions, vehicle trim
damage, loose brackets, etc. and repair or relocate the sensor as needed.
See Section 1.2 in cases where the sensor needs to be relocated.
See Section 1.13 for information about the required clearance zone around the sensor.
See the Sections that follow for cases where no detection or continuous detection is experienced.

10 ft.
(3 m.)
12 ft. (3.6 m.)
Approximate
Detection Zone
Sensor

àààààààà
àààààààà
Use a metallic object at least 1 ft. x 1 ft.
to test the detection zone

Figure 9 - Radar Sensor Detection Zone (Typical Installation On Passenger Side Shown)

15

3.8 TROUBLESHOOTING WHEN NO OBJECTS ARE BEING DETECTED
Operator reports that no
objects are being detected.
Observe the power-up sequence with no metallic objects
within 20 feet of the sensor being inspected. See Table 1.

Is the
power‑up
sequence
completing?
(Do both the red and yellow
LEDs illuminate for a half-second,
followed by the red LED remaining
on for a further 5 (five) seconds,
followed by the yellow
LED illuminating and
staying ON?)

NO

Does
the yellow
LED – alone – illuminate
for 0.5 seconds, followed
by ONLY the
yellow LED?

YES

Replace
the Operator
Display Unit.
Re-run the
power-up test.

NO

YES
Place a metallic object (at least
one (1) foot by one (1) foot in size)
directly in front of the radar sensor,
three (3) to five (5) feet away.

Do both LEDs
illuminate for 0.5
seconds, followed by
continuous red and
yellow LEDs?

YES

NO
NO
Does the Operator
Display Unit change from
illuminating the yellow
LED to illuminating
the red LED?

NO
Replace the radar sensor.
Re-connect all connectors.
Re-run the power-up test.

16

YES

For any other conditions,
call 1‑800‑AIR-BRAKE
(1‑800‑247‑2725), option 2
and speak with the BendixeBay logo
Tech Team.

Since the test did not find any
evidence of a sensor malfunction,
inspect the connectors and harness
for damage and/or corrosion, etc. that
could lead to an intermittent problem.
Re-connect all connectors.
Re-run the power-up test.

Go to
Section 3.5.

3.9 TROUBLESHOOTING WHEN OBJECTS ARE CONTINUOUSLY BEING DETECTED
Operator reports that objects
are continuously being detected.
Observe the power-up sequence with no metallic objects
within 20 feet of the sensor being inspected. See Table 1.

Is the
power‑up
sequence
completing?
(Do both the red and yellow
LEDs illuminate for a half-second,
followed by the red LED remaining
on for a further 5 (five) seconds,
followed by the yellow
LED illuminating and
staying ON?)

YES

Since the test did not find any
evidence of a sensor malfunction,
inspect the connectors and harness
for damage and/or corrosion, etc. that
could lead to an intermittent problem.
Re-connect all connectors.
Re-run the power-up test.

Inspect for potential detection interference by vehicle trim, etc. If
necessary, unfasten the sensor mounting and – using the slack in
the harness – move the sensor away from the vehicle and re-run
the power-up test to verify if the system now operates correctly.

NO

See Section 1.10 for information about required radar clearance.
Do both LEDs
illuminate for 0.5
seconds, followed by
a continuous red
LED?

YES

See Section 1.2 for information about relocating the sensor as
necessary.
If relocating the sensor solves the issue, end the test.
If no interference source can be located, and moving the sensor
out from the vehicle did not change the LED behavior during the
power-up sequence, replace the sensor.

NO
Does
the red
LED – alone –
illuminate?

YES

Replace the radar sensor.
Re-connect all connectors.
Re-run the power-up test.

NO
For any other conditions, call
1‑800‑AIR-BRAKE
(1‑800‑247‑2725), option 2
and speak with the BendixeBay logo Tech Team.

17

PAGE INDEX
1.0

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1

Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2

Sensor Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3

Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4

Operator Display Unit Mounting . . . . . . . . . . . . . . . . . . . . 5

1.5

What To Expect When Using The BendixeBay logo™ BlindSpotter® System . . . 6

1.6

Alerts And Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.7

BendixeBay logo BlindSpotter System Diagnostic Trouble Codes . . . . . . . . 7

1.8

Radar Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . 7

1.9

Alert Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.10 Potential False Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.11 Radar Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

18

2.1

Equipment Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3

General Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . 3

3.0

Introduction To Troubleshooting . . . . . . . . . . . . . . . . . . . . 9

3.1

Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . 9

3.2

Troubleshooting Wiring Harnesses . . . . . . . . . . . . . . . . . .10

3.3

Electrical Supply Troubleshooting: Pre-Tests . . . . . . . . . . . . .11

3.4

Electrical Supply Troubleshooting: Power-Up Sequence . . . . . . .12

3.5

Troubleshooting When Both LEDs Remain On . . . . . . . . . . . .13

3.6

Troubleshooting When The Alert Tone Is Not Functioning . . . . . . 14

3.7

Troubleshooting The Detection Zone . . . . . . . . . . . . . . . . .15

3.8

Troubleshooting When No Objects Are Being Detected . . . . . . . .16

3.9

Troubleshooting When Objects Are Continuously Being Detected . .17

NOTES

WARNING
The driver is always responsible for the control and
safe operation of the vehicle at all times. The BendixeBay logo
BlindSpotter® system does not replace the need for a
skilled, alert professional driver, reacting appropriately
and in a timely manner, and using safe driving practices.

19

Log-on and Learn from the Best

On-line training that's available when you are
Visit brake-school.com.

24/7/365.

Trademark acknowledgements:
The BendixeBay logo and BlindSpotter trademarks are licensed to or owned by BendixeBay logo Commercial Vehicle Systems LLC.
SD-61-4933 Rev. 001 © 2018 BendixeBay logo Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group. 01/18 All Rights Reserved.

20

123

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TSB/Document ID: SD-61-4933_US_00

Replacement Service Bulletin Number:

MFR Communication Date: 2018-01-05

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: LANE DEPARTURE: BLIND SPOT DETECTION

MFR Component System:

MFR Component Subsystem:


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