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NHTSA ID Number: 10128353

Manufacturer Communication Number: 37H8 - Bulletin

TSB/Document Date: 2018-02-05


Summary

Over time, affected vehicles may develop gearbox noise due to an insufficient supply of oil within the gearbox.


Release the locking mechanism in direction of
and remove the air guide upper
section .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 10 of 52

Disconnect the vacuum hose .

Loosen the clamp and remove the air
guide hose.

Carefully remove the air filter housing .

Turn the steering wheel to the straight-ahead
position and remove the ignition key so that
the steering wheel lock engages.

Turn the steering wheel so that the wheels are
in the straight-ahead position and then tape it
secure so that it cannot turn.

Vehicles with “Keyless Access Authorization
System”:
o

Switch the ignition off and open the
driver door so the steering wheel lock
locks.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 11 of 52

Battery, Removing

Turn off the ignition and all electrical
equipment.

Remove the ignition key, if equipped.

Open the heat protection sleeve cover.

Open the cover over the battery negative
terminal.

Loosen the nut a few turns and disconnect
the battery ground cable terminal clamp
from the battery negative terminal.

Open the cover over the battery positive
terminal.

Loosen the nut several turns and remove
the battery positive cable terminal from
the battery positive terminal.

Pull the heat protection sleeve slightly
upward.
NOTE

For vehicles with trunk mounted batteries,
disconnect and isolate the negative terminal before
proceeding with this repair. It will not be necessary
to remove trunk mounted batteries.

Remove the bolt from the bracket .

Remove the bracket .

Remove the Battery in the direction of
travel from the battery tray and lift it upward out
of the engine compartment.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 12 of 52

Versions with transmission ventilation:

Detach the transmission ventilation from
the battery tray and set aside by releasing the
catch and removing the transmission
ventilation upward in direction of .

Free up the wiring harness from the battery
tray .

Remove the bolts and nut .

Remove the battery tray .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and AudieBay logo Canada. All Rights Reserved.
May 2017

34H8 Page 13 of 52

If equipped, remove the nut and bolt .

Free up the coolant pipe .

If equipped, remove the nut from the
upper bolt of the Starter.

Remove the ground cable .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 14 of 52

Disconnect the connector by sliding the
retainer back and pressing the release down.

Remove the cap .

Remove the nut and terminal 30/B+.

Remove the starter bolts . Remove
the lower bolt first.

Remove the starter upward.

NOTE
There is a risk of damaging the DSG Transmission
Mechatronic -J743- with static electricity. Do not
touch contacts in DSG Transmission Mechatronic
-J743- connector with hands.

Discharge
static
electricity
before
disconnecting
the
DSG
Transmission
Mechatronic -J743- connector. To discharge
any static electricity, touch the vehicle ground
with hand (without wearing a glove).

Release the connector twist lock for the
Mechatronic by turning it counter-clockwise (in
the direction of the starter) and remove the
connector.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 AudieBay logo of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 15 of 52

Remove the footwell trim panel by removing
the nuts .

Remove the bolt for the universal joint
and then remove the universal joint in the
direction of .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 16 of 52

Remove the front and rear noise insulation.

Disconnect the connector for the Oil Level
Thermal Sensor -G266- and free up
the wire from the subframe.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 17 of 52

Remove the bolts on the bracket for
the exhaust pipe.

If equipped, disconnect the connector
from the Left Front Level Control System
Sensor -G78- or Right Front Level Control
Sensor -G289-.

Remove the front wheels.

Remove the ball joint nuts on the left
and right side of the vehicle.

Remove the control arm from the ball joint.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 18 of 52

Remove the left and right nuts from the
coupling rod

Remove the left and right coupling rod
from the stabilizer bar .

Remove tie rod end nut.

Remove the tie rod end from the wheel bearing
housing using tool -T10187-.

Remove the bolts on the pendulum
support.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized AudieBay logo dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 19 of 52

Place the -VAS6931- under the subframe.

Place for example a block of wood
between -VAS6931- and subframe.

Clean the -T10486A- threads if necessary.
NOTE

There is a risk of damaging the subframe threaded
connection threads on the body. The subframe bolts
on the body must not be loosened or tightened with
an impact wrench.

CAUTION

When locating the subframe, the locating pins
(-T10486-) must be installed one at a time. Do
not remove the next subframe bolt until the
locating pin is installed.

The -T10486- may only be tightened to a
maximum of 20 Nm, otherwise the threads of the
locating bolts will be damaged.

Remove bolt and install -T10486-.

Remove bolt and install -T10486-.

Remove bolt and install -T10486-.

Remove bolt and install -T10486-.

The subframe is now located.

For Audi A3 Cabrio:

Remove the left and right underbody panel.

Remove the left and right bolts and
then remove the diagonal brace .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and AudieBay logo Canada. All Rights Reserved.
May 2017

34H8 Page 20 of 52

Loosen the bolts for the left
and right support .

Slowly lower the subframe just enough to gain
access to the steering gear heat shield and
connectors. Do not put tension on the wiring.

Free up the cable guide from the subframe, to
do this remove the expanding clip .

Remove the bolts and remove the
heat shield from the steering gear.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 21 of 52

Disconnect the connectors from the
steering gear.
NOTE

When lowering the subframe, be sure to route the oil
level sending unit wiring harness through the
subframe before lowering any further to avoid
damaging the connector.

Secure the subframe to the -VAS6931- with
the accompanying strap and lower the
subframe.

Clamp off coolant hoses on transmission oil
cooler with -3094-.

Loosen the hose clamps , remove
the coolant hoses from the transmission fluid
cooler.

Seal the open lines and connections with clean
plugs from the -VAS6122-.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 22 of 52

Remove the nuts , and remove the
bracket from the oil pan.
NOTE

The threaded bolts are welded to the front of the oil
pan.

Remove all the bolts in the transmission to
engine connection that are accessible from
above.
NOTE

The bolt is located in the opening for the starter.

Remove the plenum chamber cover:

Remove the windshield wiper arms.

Remove the seal .

Coat the transition between the windshield
and the plenum chamber cover with
some soapy water. Starting at the window
edge, carefully remove the plenum chamber
cover vertically upward from the retainer on
the windshield.

Remove the plenum chamber cover by
carefully removing the plenum chamber cover
tab in the direction of from the
windshield mount .

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 23 of 52

Remove caps above the front suspension strut
bolted connections.

Place the -10-222A/31-1- and -10-222A/31-2on the suspension strut mounts with the ribs
facing the direction of travel.

Position the -10-222A/4- with -T40091/3- as
shown in the illustration.

Install the additional tools on the left in the
engine compartment as illustrated.

Attach the left -10-222A/11- carabiner hook to
the engine lifting eye .

Slightly tension the engine/transmission
assembly with the spindle, do not lift.

The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2017 Audi of America, Inc. and Audi Canada. All Rights Reserved.
May 2017

34H8 Page 24 of 52

Remove the nut and remove the
ground wire.

Remove the left and right drive axles from the
transmission by removing the bolts .

1234

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TSB/Document ID: 37H8 - Bulletin

Replacement Service Bulletin Number:

MFR Communication Date: 2017-05-25

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: STEERING:GEAR BOX (OTHER THAN RACK AND PINION)

MFR Component System:

MFR Component Subsystem:


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