NHTSA ID Number: 10126734
Manufacturer Communication Number: FL654
TSB/Document Date: 2018-01-05
Summary
FL654-DLR IMMI Seat Belt Buckles
Daimler Trucks
North America LLC
Recall Campaign
January 2014
FL654
NHTSA #13V-604 (Non-School Buses)
NHTSA #13V-606 (School Buses)
Transport Canada #13-427
Subject: IMMI Seat Belt Buckles
Models Affected: Specific Freightliner 108SD, 114SD, 122SD, Argosy, Business Class M2, Cascadia, Columbia, and Coronado vehicles; Western Star 4700, 4900, and 6900 vehicles; and Thomas
Built Buses Saf-T-Liner C2, HDX, and Minotour vehicles with certain IMMI seat belt assemblies.
General Information
ATTENTION: Locations that are authorized to perform campaigns on Freightliner and Western Star vehicles
and Freightliner Custom Chassis chassis should complete this Recall on those vehicles. Locations that
are authorized to perform campaigns on Thomas Built Buses bodies and chassis should complete this
Recall on those vehicles.
Daimler Trucks North America LLC, on behalf of its Freightliner Trucks Division and its wholly owned subsidiary
Thomas Built Buses, has decided that a non-compliance with Federal regulations exists on the vehicles mentioned
above.
There are approximately 32,000 vehicles involved in this campaign.
Certain Indiana Mills and Manufacturing, Inc. (IMMI) seat belt assemblies equipped with L9 buckles may not
satisfy the requirements of S4.3(g) of FMVSS 209/CMVSS 209, Seat Belt Assemblies. When the push button on
the buckle is pressed to release the latch plate for egress, the latch plate can become partially engaged with the
buckle. In the event of an accident or emergency, occupants may be unable to exit the vehicle immediately and
an injury could occur.
Seat belt assemblies will be inspected and replacement buckles will be installed as required. In trucks, most
buckles are expected to be replaced. In school buses, replacements are expected to vary from a few buckles to
all buckles. Customers are being informed that parts are currently being manufactured, and they should contact a
dealer in advance to ensure that parts are available.
Additional Repairs
Dealers must complete all outstanding Recall and Field Service campaigns prior to the sale or delivery of a vehicle.
A Dealer will be liable for any progressive damage that results from its failure to complete campaigns before sale
or delivery of a vehicle.
Owners may be liable for any progressive damage that results from failure to complete campaigns within a
reasonable time after receiving notification.
Work Instructions
Please refer to the attached work instructions. Prior to performing the campaign, check the vehicle for a completion
sticker (Form WAR260).
Replacement Parts
Replacement parts are now available and can be obtained by ordering the kit number(s) listed below from your
facing Parts Distribution Center.
If our records show your dealership has ordered any vehicles involved in campaign number FL654, a list of the
customers and vehicle identification numbers will be available on AccessFreightliner.com. Please refer to this list
when ordering parts for this recall.
Vehicles in each group in this Recall may use any one or combination of the following kits:
• FL654A – School Buses (123 Vehicles)
25-FL654-000 25-FL654-001 25-FL654- 002
• FL654B – School Buses (22 Vehicles)
25-FL654-003 25-FL654-004 25-FL654-005
Page 1
Recall Campaign
Daimler Trucks
North America LLC
January 2014
FL654
NHTSA #13V-604 (Non-School Buses)
NHTSA #13V-606 (School Buses)
Transport Canada #13-427
• FL654C – Trucks (8,836 Vehicles)
25-FL654-006
• FL654D – Trucks (6,334 Vehicles)
25-FL654-006 25-FL654-007 25-FL654-010 25-FL654-011 25-FL654-044
• FL654E – Trucks (4,469 Vehicles)
25-FL654-006 25-FL654-008
• FL654F – Trucks (2,026 Vehicles)
25-FL654-006 25-FL654-009
• FL654G – Trucks (2,048 Vehicles)
25-FL654-006 25-FL654-010
• FL654H – Trucks (2,048 Vehicles)
25-FL654-006 25-FL654-024 25- FL654- 025 25- FL654- 030
• FL654I – Trucks (822 Vehicles)
25-FL654-008 25-FL654-014 25-FL654-025 25-FL654-030 25-FL654-031 25-FL654-032
25-FL654-033 25-FL654-034
• FL654J – Trucks (735 Vehicles)
25-FL654-011 25-FL654-015 25-FL654-017 25-FL654-018 25-FL654-020 25-FL654-028
• FL654K – Trucks (709 Vehicles)
25-FL654-009 25-FL654-014 25-FL654-025 25-FL654-030 25-FL654-031 25-FL654-032
• FL654L – Trucks (621 Vehicles)
25-FL654-006 25-FL654-017
• FL654M – Trucks (583 Vehicles)
25-FL654-006 25-FL654-018 25-FL654-019 25-FL654-028
• FL654N – Trucks (568 Vehicles)
25-FL654-014 25-FL654-012
• FL654O – Trucks (461 Vehicles)
25-FL654-04
• FL654P – Trucks (418 Vehicles)
25-FL654-006 25-FL654-015
• FL654Q – Trucks (232 Vehicles)
25-FL654-008 25-FL654-013 25-FL654-027
• FL654R – Trucks (143 Vehicles)
25-FL654-013 25-FL654-024 25-FL654-025 25-FL654-030
Page 2
Daimler Trucks
North America LLC
Recall Campaign
January 2014
FL654
NHTSA #13V-604 (Non-School Buses)
NHTSA #13V-606 (School Buses)
Transport Canada #13-427
• FL654S – Trucks (242 Vehicles)
25-FL654-014 25-FL654-021 25-FL654-022 25-FL654-023 25-FL654-024 25-FL654-025
25-FL654-029 25-FL654-030 25-FL654-031 25-FL654-032 25-FL654-033 25-FL654-034
• FL654T – Trucks (117 Vehicles)
25-FL654-035 25-FL654-036 25-FL654-037 25-FL654-038 25-FL654-039 25-FL654-040
• FL654SU – Trucks (206 Vehicles)
25-FL654-006 25-FL654-008 25-FL654-009 25-FL654-021 25-FL654-022 25-FL654-025
25-FL654-030 25-FL654-031 25-FL654-033 25-FL654-032 25-FL654-034
• FL654V – Trucks (60 Vehicles)
25-FL654-010 25-FL654-015
• FL654W – Trucks (75 Vehicles)
25-FL654-025 25-FL654-030
• FL654X – Trucks (62 Vehicles)
25-FL654-017 25-FL654-041
• FL654Y – Trucks (54 Vehicles)
25-FL654-018 25-FL654-028 25-FL654-041
• FL654SZ – Trucks (199 Vehicles)
25-FL654-006 25-FL654-013 25-FL654-014 25-FL654-020 25-FL654-021 25-FL654-022
25-FL654-023 25-FL654-024 25-FL654-025 25-FL654-026 25-FL654-027 25-FL654-029
25-FL654-030 25-FL654-031 25-FL654-032 25
- FL654
- 033 25
- FL654
- 034 25
- FL654
- 038
25-FL654-041
Table 1 - Replacement Parts for FL654
NOTE: There are 145 school buses and 31,933 trucks in this recall. At the end of this bulletin is a cross reference
list of seat belt assemblies to individual buckle and kit numbers. This list may be helpful in selecting the correct
replacement buckles.
25-FL654-000 through 25-FL654-044
Campaign Number
FL654AB
(School Buses)
Kit Number
Buckle Part Number
Part Description
Qty. per
Kit
25-FL654-000
A95064
Buckle
1 ea
25-FL654-001
A96477
Buckle
1 ea
25-FL654-002
A96655
Buckle
1 ea
25-FL654-003
F111539RPL
Buckle
1 ea
25-FL654-004
F111540RPL
Buckle
1 ea
25-FL654-005
F111541RPL
Buckle
Table 1, Continues on the Next 2 Pages
Suggested
Wholesale*
$10.97 U.S.
$11.41 CAN
1 ea
Page 3
Daimler Trucks
North America LLC
Recall Campaign
January 2014
FL654
NHTSA #13V-604 (Non-School Buses)
NHTSA #13V-606 (School Buses)
Transport Canada #13-427
Campaign Number
FL654C-Z
(Trucks)
Kit Number
Buckle Part Number
Part Description
Qty. per
Kit
25-FL654-006
A93555
Buckle
1 ea
25-FL654-007
A93559
Buckle
1 ea
25-FL654-008
A93706
Buckle
1 ea
25-FL654-009
A93764
Buckle
1 ea
25-FL654-010
A96474
Buckle
1 ea
25-FL654-011
A93542
Buckle
1 ea
25-FL654-012
A100397
Buckle
1 ea
25-FL654-013
A101245
Buckle
1 ea
25-FL654-014
A91317
Buckle
1 ea
25-FL654-015
A93455
Buckle
1 ea
25-FL654-016
A93541
Buckle
1 ea
25-FL654-017
A93603
Buckle
1 ea
25-FL654-018
A93608
Buckle
1 ea
25-FL654-019
A93620
Buckle
1 ea
25-FL654-020
A93655
Buckle
1 ea
25-FL654-021
A93712
Buckle
1 ea
25-FL654-022
A93713
Buckle
1 ea
25-FL654-023
A93714
Buckle
1 ea
25-FL654-024
A93725
Buckle
1 ea
25-FL654-025
A93726
Buckle
1 ea
25-FL654-026
A93727
Buckle
1 ea
25-FL654-027
A93760
Buckle
1 ea
25-FL654-028
A93762
Buckle
1 ea
25-FL654-029
A93766
Buckle
1 ea
25-FL654-030
A93767
Buckle
1 ea
25-FL654-031
A93768
Buckle
1 ea
25-FL654-032
A93769
Buckle
1 ea
25-FL654-033
A93772
Buckle
1 ea
25-FL654-034
A93773
Buckle
1 ea
25-FL654-035
25-FL654-036
A93832
A93833
Buckle
Buckle
1 ea
1 ea
25-FL654-037
A93834
Buckle
1 ea
25-FL654-038
A93835
Buckle
1 ea
Table 1, Continues on the Next Page
Page 4
Suggested
Wholesale*
$10.97 U.S.
$11.41 CAN
Daimler Trucks
North America LLC
Recall Campaign
January 2014
FL654
NHTSA #13V-604 (Non-School Buses)
NHTSA #13V-606 (School Buses)
Transport Canada #13-427
Campaign Number
FL654C-Z
(Trucks)
Kit Number
Buckle Part Number
Part Description
25-FL654-039
A93837
Buckle
Qty. per
Kit
1 ea
25-FL654-040
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TSB/Document ID: FL654
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: SEAT BELTS:FRONT:BUCKLE ASSEMBLY
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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